Engineering Piping

RESUME

S/o A. Jayachandran,

Plot :- ***,Door :- 5/218-1

Fancy Nagar,Ist Street,

Ponmalaipatti, Trichy-620004,

Tamilnadu, INDIA.

India BSNL: 91-948*******

India Airtel : 91-735*******

E-mail: **************@*****.***

********************@*****.***

AYYAPPAN. JC

Educational Qualification

Diploma in Mechanical Engineering Board of Technical Education,

Tamil Nadu, India

Technical Certifications

ÿ NDT-ISNT Level II UT, RT, MT & PT

ÿ AWS – CWI Welding Inspector ( Cert. No : 09023021 )

ÿ IWS - Welding Engineer Course( WE006 )

Welding Research Institute (W.R.I)

ÿ ASME – PD 671 Selection of Valves for Optimum System Performance

Computer Skills

ÿ Strong PC Skills - MS-Office 2007 MS word, Excel, Power point, AutoCad rel -14

Experience Total: - 10 Yrs +

Experience:

Organization

Designation

Period

Nature of Duties

From

To

Sri Venkateswara Engineering Pvt Ltd,.

QC/ Mechanical Supervisor

28/06/2014

20/02/2020

Steel Fabrication and Piping Structural Works

Energy Technical Services (Qatar Petroleum)

QA/QC Mechanical Inspector

18/12/2013

16/06/2014

Khuff, EDL,SEEF PCR, & FSP Shutdown Projects for

Existing Gas Pipelines

NRP Projects Pvt Ltd

QC Supervisor / NDT

15/05/2012

31/11/2013

Rotating & Static Equipments (Pumps, Vessels,Tanks, & Gas Turbines)

Gulf Consolidated Contractors Co. Ltd

QC Welding

Inspector

19/02/2011

08/03/2012

Rastanura Refinary site & Khursaniyah pipeline

Velmurugan Heavy Engg Industries P ltd

NDT Technician

24/12/2008

30/12/2010

Diesel Storage Tank, Wind Turbine Assembly

SGS INSPECTION SERVICES. Saudi Arabia

NDT Techinician

25/05/2008

23/10/2008

Petro Rabigh Refinery & Pipelines

KGP Inspection Services Pvt Ltd

NDT Technician

01/07/2004

10/05/2008

Fabrication of Towers,Wind Turbines & Industrial Boilers

Indian Society for Non- Destructive Testing

NDT Technician

01/06/2003

30/05/2004

Inspection of

PT,MT UT,RT RTFI

G.B. Engg Pvt Ltd.

QC Supervisor / NDT

05/10/2002

25/04/2003

Dimensional Inspection

Fabrication weld shop

Bharat Heavy Electricals Limited

Tech - App

24/07/2001

30/09/2002

Nuclear OP&C

Kalieeswarai Engg

Supervisor

25/11/2000

30/06/2001

DragChain,Flight Plate, Stud, Floor Grills

Organization ÿ M/s. Sri Venkateswara Engineering Pvt Ltd

Designation ÿ QC Mechanical Supervisor

Nature of job ÿ Steel Fabrication and Piping Structural Works

Executing inspections for all materials, equipment, and construction installation activities on site

Maintaining all quality records and non-conformance reports, briefing the Quality Control Supervisor in accordance with internal practices as required

Controlling welding parameters and consumables during installation and construction activities

Reviewing the availability and suitability of filler material, preheating, welding, heat treatment, and the bevels

Evaluating all repairs made, taking corrective actions as required

Checking and recording pipe sequences & Verifying collaboration and linearity

Performing Pipeline up check, ensuring that all installed pipes and fittings are to the correct specifications and that the materials are in adherence with the specified Material Traceability requirements

Orderly collect and manage/check documents certifying test, controls and inspections documents, ensuring that all dimensional records are properly retrievable within the final As-Built dossier .

In case of subcontractor activities, ensure the correct implementation of the approved Quality Control

Plan / Inspection Test Plan, witnessing inspection and relevant Quality Control Records.

Make site personnel aware of and trainee them on quality topics relevant to Mechanical works .

Ensure, whenever necessary, the update of site quality control plans / control procedures.

Ensure the preparation of the Quality Mechanical works dossier for final handover to the Client for Approval.

Support in non-conformity detection, management and follow up

Organization ÿ M/s. Energy Technical Services

Designation ÿ QA/QC Mechanical Inspector (QP Approved )

Client ÿ Qatar Petroleum Dhukan Qatar. ( Shutdown)

Project # 1 ÿ Epic for installation of flowmeters & sampling points in existing slug

catcher at KHUFF whtp's

Project #2 ÿ Turn Around Maintenance works at FSP Plant EDL Project

Project #3 ÿ Turn Around Maintenance works at SEEF Plants Project

Project #4 ÿ EPIC for Mechanical PCR'S Project

Project #5 ÿ Turn Around Maintenance works at Fahahil Stripping Plant

ÿActs as client representative during the construction, shutdown and onstream inspection of mining and oil

and gas refinery plant.

ÿ Conduct internal & external inspection to determine the physical condition of various piping and equipment

( Striper, furnace, separator, heat exchanger, absorber, cooling tower...etc.

ÿ Ascertain that all inspected equipment, line system and structure are in safe & sound working condition until

the next schedule shutdown prior to operation.

ÿ Prepare all Q.C. documents for turnover packages to be submitted to the client at the final stage of the project.

ÿ Conducting piping line checking and preparation of punch list based on engineering point of view. (e.i.

considering the type of pipe supports based on stress analysis calculation for high temperature lines. Also take

into consideration the access and operability of each piping components to meet client’s standards and

requirements).

ÿ Prepare pipe spooling on isometric drawings by identifying shop fabrication and field installation to be

carried-out by sub-contractors. Follow-up by preparing weld registration control sheets of these spool drawings

for quality control NDE records.

Organization ÿ M/s. NRP Projects Pvt Ltd

Designation ÿ QC Supervisor / NDT

Client ÿ Indian Oil, Punj Lloyd

Duties & Responsibilities:

Rotating Equipments (Pumps,Compressors and Gas Turines)

To Prepare the method statements and Inspection Test plan (ITP) relevant to Rotating Equipments

Installation alignments of Rotating Equipment such as Pumps from foundation to final algnments.

Installation algnments of Compressers Gas Turbines and Generators from foundation to final alignments.

Liaise with discipline Engineers, Engineering Co-Ordinators, Engineering,Engineering Contractor,vendors as required in support of the progress of engineering activites.

Supervise,Inspect and ensure that the Piping associated with the Equipments.

Check the parallelism clearance and concentricity of the Manufacturer requirements.

Prepare and review Construction Technical Qureies (CTQ) related Equipments and Piping.

Meeting with departmental needs of Construction and Contractors.

Preservation meeting with Contractors and Clients as per schedule or as per requirements.

Ensure That HSE (Health,Safety and Environment)meetings are held in all areas on daily basis

Static Equipments (Vessels, Heat Exchangers, Columns, Tanks, Lube oil Skids)

Installation and alignments from foundation to final Columns, Vessels, and Heat Exchangers.

Successful installation and alignments of Main Cryogenic Heat Exchanger.

To ensure the preservation of all Static Equipments.

To Maintain Purge Pressure if it is required.( static equipments)

Organization ÿ M/s. Gulf Consolidated Contractors Co Ltd

Site # 3 ÿ Ma’aden Aluminium Project (Flour)

Ras Az Zawr, KSA, Saudi Arabia

Site # 2 ÿ Install Sales Gas Pipeline KRZTG-2

Khursaniyah, Saudi Arabia

Site # 1 ÿ INCREASE RTDB-1 IPIPE LINE CAPACITY

Aramco Shutdown Project

Rastanura Refinary Saudi Arabia

Designation ÿ QA/QC Inspector- Welding/Piping

Organization ÿ M/s. Velmurugan Heavy Engineering Industries P Ltd Client ÿ CaterPiller, Vestas,Suzlon L&T Designation ÿ NDT Technician

.Job Responsibilities

Inspection of incoming materials as per release notes.

Verification of consumables.

Conducting welders test as per wps.

Checking line orientation as per GA and Iso metric drawings.

Witnessing Hydro tests, Holiday tests and LPT.

Monitoring welder’s performance.

Proper handling of low hydrogen electrodes.

Weld scanning inspect on various pipelines. Code : ASME Sec V

Organization ÿ M/s. SGS Inspection Services.

Dammam, Saudi Arabia

Post held ÿ QC NDT Technician

Site # 2 ÿ Al-Qahtani Pipe Coating Terminal –I & II

P.O. Box. 20 Dammam.

Site # 1 ÿ Mohammed Al-Mojil Group (MMG)

Petro Refinery & Petro-Chemical Project.

(PC2 Monomer) Rabigh, Saudi Arabia.

Nature of Job ÿ LPI, Radiographic Testing & X – RAY

Clients ÿ M/s. Mesar, Petro Rabigh

Organization ÿ M/s. KGP Inspection Services P Ltd

Post held ÿ NDT Technician

Contractor ÿ Bharat Heavy Electricals Limited

.Job Responsibilities

Nature of Work

Exposure in inspecting & maintaining quality standards for raw materials, ensuring stringent adherence to standards. Adroit in maintaining quality systems & compliance with pre set standards; handling overall process. In-depth understanding of :

1) Profile Cutting 2) Cold Rolling 3) Fit-Up Inspection 4) Welding 5) NDT in Ultrasonic Flaw Detector / Thickness Gauge 6) Shot Blasting 7) Painting Inspection on Coating Thickness Gauge

An effective communicator with exceptional analytical, relationship management and problem solving skills with ability to resolve critical problem areas.

Weld scanning inspect on various pipelines. Code : ASME Sec V

Familiar with international codes and standards like, ASME B31.3 API 1104 etc.,

Organization ÿ M/s. Indian Society of Non –Destructive Testing

Bharat Heavy Electricals Ltd.

Department ÿ QC NDT Technician

Clients ÿ M/s.BHEL., BARC. NTPC,IBR, etc.,

Job Responsibilities

Typical categories of Welded Joints

1.Longitudinal and spiral welded joints with main shell,Communicating Chambers, Nozzles, Flat Head,Circumferential welded joints connecting with hemispherical heads to main shells.

2. Circumferenctial Welded joints are Butt Weld joints in half –apex angle Equal or less than 30

3.Welded Joints Connecting Flanges Van Stone Laps, Tube Sheets or Flat Heads to Main Shell .

4.Welded joints are connecting with communicating chambers nozzles to main shells to sphere to transitions in diameter to Flat -sided vessels.

Drum Shop : ÿ Linac X-Ray Equipment, Radiographed in Cobalt -60,

& Ultrasonic Testing to be conducted in Shell.The Shell Inspected in

Long Seam, Circular Seam Top & Bottom Dished End.

Header Shop ÿ The Header Should be Inspected in LPI inside &

The Outside MPI. Nozzles, Butt Weld, Stub Weld

Radiographed in Irdium-192

Pipe Shop ÿ UltraSonic Testing Inspection on Tee Joints

Elbow Joints, Radiographic Testing on

Long Seams & GirthWelds.

Tubular Shop ÿ Fusion Joints Inspected in Real Time Radioscopy, Panels & Coils Bend

to be inspected in LPI Induction Pressure Welding (IPW) is inspected in

UltraSonic Testing by using Notch

Valves ÿ Wet Magnetic Particle Testing Crank, Shaft

Elbow Type Valve T –Type Valve & UT

Nuclear Shop ÿ Critical Butt Welds, Fillet Welds Over Lays & Special Welds inspected in

UT by using DAC/ DGS Method, MPI Checking in

Ferritic Welds, LPI Checking in Non- Ferritic Welds

Organization ÿ M/s. G.B. Engineering Pvt Ltd

Designation ÿ QC Supervisor / NDT

Reporting To ÿ Sr.Manager

.Job Responsibilities

Monitoring of contractor inspection personnel, review of radiographs & witnessing of

Non Destructive Testing, Review of QA/QC procedures and inspection records.

Preparing checklists, observation reports and corrective action requests.

NDE Results : evaluation of Radiography test films (X-ray &Gamma ray) of Pipeline,

Piping, Pressure vessels Tanks and Heaters.

Examined welding and piping process, steam and utility piping work during fabrication, installation

and testing of Hydro cracker unit piping.

Organization ÿ M/s. Bharat Heavy Electricals Ltd.

Designation ÿ Technician Apprentice

Department ÿ Quality Control-Nuclear OP&C

Reporting To ÿ Sr.Planning Engineer

Job Responsibilities

Welding Inspection and Fabrication activities, Destructive & Non Destructive testing and inspections.

Preparation of PWHT plans &Sub-Contracting indents and requirement of special

tool for different process.

Fabrication work in Boilers Steam Generators, Nuclear Heat Exchanger & Pressure Vessels.

Floors monitoring the production and ensure the completion as per production plan.

Preparation of inspection Sequence in components, Sub-assemblies & Final assemblies.

Organization ÿ M/s. Kalieeswarai Engg

Designation ÿ Supervisor

Reporting To ÿ Sr.Manager

Job Responsibilities

Raw material Inspection.

Manufacturing of Bolt & Nut ASTM A 193 B16 Studs & B 16 Hex Bolts

Monitors the preparation of Outlet Guide Vane (OGV), Drag Chain, Flight Plate,

Stud, Floor Grills

Responsible for quality Check & Documentation.

Supervised 10 Operators

DECLARATION

I Hereby declare that the above in formations are true to the best of

Knowledge and belief.

Your’s Truly

Place :

Date: (AYYAPPAN.JC)

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