RAMYAK KUMAR PANIGRAHY

Koel,KG-***,Vedanta Meadows,Jharsuguda,Odisha,PIN-768202, Contact no-+919*********/+919*********,Mail adf109@r.postjobfree.com,home-068********

INSTRUMENTATION & ELECTRICAL,INDUSTRIAL AUTOMATION AUTOMATION, COMMISIONING PROFESSIONAL

PROFILE

A competent & diligent bachelor of engineering (Electronics and instrumentation) with 14yrs of rich experience in Project Execution, Installation, Calibration, Testing, Commissioning,,Automation DCS System Engineering honeywell experion 9yrs, ABB 800XA 4 yrs,Electrical system design .I have worked through following companies in my professional career

Currently I AM working in Vedanta Aluminium ltd Jhasuguda Odisha Smelter unit as Deputy Mangaer M5 grade looking after Casthouse Electrical & instrumentation maintemnance.

1.Joined As GET IN JK PAPER LTD. Taken the responsibility of Shift in Charge,instrumentation

2. Vedanta Aluminium Limited (A Sterlite India Group) as Associate Manager (Instrumentation & Control).Worked as a part of Commissioning, operation & maintenance of different areas of aluminium refinery.Complete commisioning & maintenance of Honeywell experion system,SCADA system. Advanced certification in honeywell experion system, communication from pune honeywell.

3. Worked in in ABB GISL, BTP, and Whitefield as Sr. Engineer .Engineering & commissioning of metal, water treatment, Oil & gas projects, Electrical MCC unit,

Experience in working in industrial automation products like DCS (9yrs Honeywell-Experian R300.1,ABB DCS (ABB-800XA,S+ Operation,PLC connect with SCADA system,fieldbus system jobs, AC450)), PLC (GE-Fanuc 90-30 series), Allen-Bradley (Control-Logic, Compact logic).

Proven expertise in Instrumentation and Automation Engineering, Maintenance/Revamp project planning, scheduling, techno-commercial functions and materials planning while judiciously mobilizing and managing resources to catalyze work execution. Professional strengths in implementing preventive, planned and predictive maintenance to maximize machines uptime.

Equipped with practical knowledge of project planning & execution for plant set up, business process reengineering, modernization and installation, commissioning of equipments

Competent in automation and control systems development, Project Leading, System Integration, Start-up, Support, Field Installation. Superior ability to resolve complex and usual automation systems problems.

Strong collaboration and team building skills with proficiency at grasping new technical concepts quickly and utilize the same in a productive manner.

Core team member of energy management team Vedanta, lanjigarh in establishing ISO 50001:2011 successfully in every working sites.

PROFESSIONAL EXPERIENCE

VEDANTA ALUMINIUM LIMITED, UNIT JHARSUGUDA (ODISHA)

Associate Manager (Grade M5) March’17- Present

Currently working as a PM Section Incharge of Electrical & Instrumentation Maintenance department of Cast House having 2 Nos 15TPH Properzi wire rod machine & 4 Nos Befesa Ingot casting Line,2nos of PFA alloy cating 10kg machine.

Acting as project in charge I have successfully completed commission & stabilizing 4 nos of holding furnaces,2 nos of PFA alloy casting machine, metal pump installation, Sow casting machine project by befasa for holding furnace,

Experience 60 T holding furnace,thyristors for heaters, rolling mills & roughing mill commissioning Alloy ingot production,wirerod, experience working in ABB robot in Ingot systems,EOT Cranes of FAFECO & PETRON.

Worked in drives like powerflex 70, Emerson Control technique,NORD .

Establishing LOTOV,VSAP, sytem,electrical safety standard modules to improve safety in shoplfloor.

Implementing SOP, SMP, 5S, quality systems & safety measures to achieve maximum plant effectiveness

Scheduling and planning predictive, preventive maintenance for process plants, and root cause analysis including budgeting and cost control activities.

Planning & increasing machine availability & reliability by doing analysis & various CAPEX & improvement projects to increase the productivity of machine.

Follow-up OEM for machine related spares & breakdown issues to minimise the downtime of machine

Working as Complete 5S coordinator for Casthouse looking after all subzones, Acting as area ISOLATION champion ensuring improvements,safety in complete isolation system, Cordinator or lead internal auditor of VSAP,ISO in Casthouse.

ABB GISL, BHORUKA TECH PARK, MAHADEVPURA Nov 2012 to mar 2017

WHITEFILELD, BANGALORE

Job Details:

1.Engineering & commissioning of global projects like metal, power, water treatment projects,Oil & gas refinery projects.It includes Electrical MCC design,ESD system,field instruments & complete automation.

2.Logic development using ABB 800XA (Safety system) compact builder M, freelance Compact builder F In simulation & Real time platform.

3.Designing of required libraries as per project requirements.

4.Working in 800XA PG2 HMI,SCADA system development & up gradation of old HMI systems to 800XA platform.

5.Working with existing libraries like Utility, Power depending on projects.

6.Establishing communication with third party systems like Siemens, honeywell, Allen Bradley, Sneider, electrical relays with 800XA system using Modbus serial, TCP/IP .

7.Handsome experience in working with different protocols like HART & Modbus protocols, Ethernet / Fiber Optic/ RS232/ RS485 Communications/fieldbus,OPC system

8.Preparing the estimation for hardware & software for 800xa system as per the client requirement.

VEDANTA ALUMINIUM LTD Mar’07-Nov 2012

(A Sterlite India Group) Lanjigarh, Kalahandi, Orissa

Associate Manager (Instrumentation & Control)

Conceptualizing & implementing process modifications for optimizing resource utilization & maximizing productivity; adapting automated systems for streamlining operations to enhance operational efficiency.

Playing a pivotal part in the currently running Orissa Alumina Project, which is an USD 800 Million investment; has a capacity of 1.44 MMTPA Alumina production rate, 250MW CO-generation Power Plant (including expansion) and Bauxite Mining.

●Review and understood client drawings (P&ID, Instrument Data sheet, I/O database, Loop and Logic Diagrams, Piping GAD & ISOs).

●Supervision and Preparation of basic & detail engineering documents like PFD, P & I diagrams, Material Requisition, Specifications, Data Sheets, Loop Wiring Diagrams, Logic Diagrams, Junction box detail, Cable Schedule, Drive Termination Schedule, Cable Tray Layout, Instrument Location Plans, Instrument Hook-up drawings, etc.

●Handle sites, coordinate for smooth commissioning and procurement activities and provide technical inputs for activities consisting of erection & commissioning of honeywell DCS & Field Instruments.

●Strategically, planned and analysed the basic requirements while setting up the technical infrastructure of the project and reviewed all the project proposals.

●Organize and manage resources while creating estimates for the project, Work Breakdown Structure, Project Plan, Contingency Plan & Schedules, identifying risks within defined scope, quality, time and cost constraints by maintaining good relations with Consultants/ Licensors/ Statutory Bodies for compliance of requirements.

●Provide technical leadership while estimating and evaluating the effort/ schedules and managed the team and its grievances while training them.

●Efficiently performed the functions of predictive/ breakdown/ preventive maintenance for reducing machinery downtime to minimum

●Implement cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

●Responsible for Process measurement & control instrumentation & services for monitoring, recording & optimizing manufacturing processes. Configuring and programming of various plant equipment.

●Handle logic solving in control panels & various interlocking schemes required for automation and analysing all drawings related to automation & control systems.

●Installation, Calibration and operational maintenance of Instruments Bauxite handling & grinding, digestion, for aluminium refinery.

●Successful commissioning new Ball mill-3 for the Bauxite grinding. Added lot of value in production.

●Rewarded with Best team of of the month for secondary crusher commissioning & successful running.

●Worked as Shift in charge for the whole refinery for 3 yrs. achieves no breakdown, minimum downtime for maintenance.

●Successfully upgraded the hardware & software of DCS system in running plant to enhance plant production.

Field Instruments Knowledge:

●Complete troubleshooting & configuration of:

oTYCO & FISHER actuated control valves using HART communicator

oHONEYWELL for DP Type Level, Pressure and Temperature.

oTemperature and Pressure & DP type Flow instruments using MC-TOOL KIT software

oKRONHE MARSHALL for Magnetic Flow Meters & Radar type level transmitters and Analytical transmitters.

oKRONHE MARSHALL for Radar type Level instruments using PC-CAT software

●Installation, Calibration and operational maintenance of Belt-Weighers (Power Build Ltd., Transweigh-TUC 3); Density meters (Berthold- LB 444); different types of process switch,

PROFESSIONAL PROJECTS

Project

Oversaw the “Honeywell-Experian R301.3 DCS” Project(C200 & C300 controller with PMIO)

Responsibilities

DCS Panel installation,wiring, complexing, internal tray, cabling & termination according to the Engineering Document.

LIU & Ethernet Switch installation with SM FO connectivity for Centralized control.

Active part of team in Honeywell DCS FAT & SAT activities in refinery.

In Central Control Room, Servers, Engineering Station, Console Stations, Flex Stations installation, internal tray, cabling & termination according to the Engineering Document.

By using CISCO 3550 & 2950 Ethernet switches establishing N/w between controller & server.

Establishing complete DCS architecture and its accessories in Central control room.

Lead the team in upgrading Experian system from 301.0 to 301.3.

Complete engineering & commissioning of areas like Calciner, Precipitation, Hydrate classification, bauxite handling & grinding, Digestion.

Commissioning of advanced DCS projects like PHD, APC Honeywell projects.

Integration with PLC (GE-FANUC 90-30 Series).

Member of Up gradation from R301 to R301.3.

Commissioning Activities like as follows:

I/O allocation, Modification of Logic, Range & Engineering Unit by using Configuration Studio & Control Builder.

Logic development using Control builder engineering tool for different areas.

Modification in Graphics using HMI Web display Builder.

Configuration of Trends, Reports and History.

Loop checking, Interlock & Logic checking, pre-commissioning, commissioning and hand-over.

Close monitoring and DCS system troubleshooting in remote Central Control Room.

EDUCATIONAL DEVELOPMENT

B. E.(Electronics & Instrumentation) 2006; GIET, GUNUPUR

MBA (Operation) From Symbiosys,Pune.

Computer Skills: MS Office & Internet

Professional Trainings Attended:

Acquired Classroom Training at Honeywell Automation India Ltd., Pune in EPKS R300.1 D

Attended In-Housetraining on Allen-Bradley Control-Logix (1756 series) PLC system.

Became a part of In-Housetraining on GE-Fanuc Versamax & Series 90-30 PLC system.

ABB 800xA Ver. 5.1 Training (Course T 315) Bangalore, India

Date Of Birth: 2nd July, 1984; Language Proficiency: English, Hindi, and Oriya

Permanent Address: At-Bermampur, P.O.-Berhampur, Dist.-Ganjam, Orissa-760001, India

Reference: Available On Request

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