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Design Engineer Project

Pune, Maharashtra, India
August 01, 2020

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Sachin S. Halwai

: 968-***-****, 878-***-**** : Address: Shri. Mayureshwar Apartment, Flat-103, 56A/2, Ashok chowk, Nana Peth, Pune-411002, India Professional Summary:

An experienced CAD Professional having work experience of 14+ years experience (Total) 7+ years in design relevant & 7+ years in data Management in Engineering Services, OEM Companies. Presently working as Technical Lead Engineer with Tech Mahindra for offshore work Good experience in Assembly, Drafting, Part design, Sheetmetal, Surfaces (Generative Shape Design), parametric model creation from dummy parts.

Ability, adaptability to work with different equipments, systems, technologies on different platforms. Willingness, ability to quickly adapt & implement new project concepts. Good analytical, interpersonal & problem-solving skills. Skill Set in :

CAD tool: CATIA V4, CATIA V5, Solidedge. (Self-Rating, CATIA V5 = 8/10) (Solidedge= 7/10)

(Sheetmetal module=9/10) (Plastic design, Console, IP, trims using Surface= 6/10) Database: VPM, PDM link Metaphase, Team center 11 (Self-Rating for Database work = 9/10) Extensively worked on ECN Change management Process of PLM. Work Experience Details:

(5) Tech Mahindra, Pune Technical Lead Dec2014 to Present Project Details:

Pickup Van (Bolero Camper Refresh Project) : Vehicle Integration project worked at M&M Kandivali, Mumbai.

LCV: Light commercial Vehicle Project, worked on the most selling models of Mahindra Jayo, Mahindra Optimo task was to generate 3D & 2D for High Side Deck Cargobody & drop side deck Cargobody.

ICV: Intermediate commercial Vehicle project 10.5Tonne to 16Tonnes Mahindra Furio Heavy Duty, 14Tonnes,13.10Tonnes BS4 Vehicle Integration, vehicle inspection as per customer feedback on run trails.

HCV Battery Cover (plastic) for BS4 & Electric Bus. Involvement in tooling goes ahead process for supply level parts.

Worked on creation of Product variant matrix with unique & common parts.

Vehicle DMU check & seeding vehicle inspection before departure.

Worked as Vehicle Integration Engineer/Vehicle Architecture. Responsibilities: To highlight the problems in Packaging, create proposals of solution to it. To check wire harness & tubing with respect to clamping, wire harness routing & fouling around Battery,Engine,Chassis, Brakes transducer, Air tanks, Purge tank,Foundation brakes, ABS assembly, Instrument Cluster, Dashboard, Fuel Tank,Intercooler, Air filter etc. to discuss with QA team respective Designer/System Engineer & provide solution to packaging constraints.

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Creation of delete or add list for product, vehicle interior & exterior assembly, vehicle integration work.

Communication with Design team regarding design change requirement, Vehicle Integration check static, dynamic referring to respective regulation, considering CME (center for manufacturer) & Plant, Service team, tool access & design modification/repair related discussion.

Extensively involved in EN Release in Team center with correcting add delete parts/assembly reports which further reflects in SAP.

Installation drawing creation. Use of CATIA DMU Navigator, Measure, Clearance, Clash check analysis. Welding Annotations in drawing, Welding Annotation in assembly using AB3 License of CATIA 2T, 3T Spot Welds, Seam Weld, Co2 weld.

Water tanker: Successfully completed CAD work of this Special application project 5000L capacity

Good understanding of Vehicle Management System (VMS) integration, ability to analyze Engine (CNG/Diesel), transmission, powertrain, & vehicle control systems. Responsible to check all aggregates as per norms, ground level height, distances, angles & other parameters. Benchmarking.

CNG Bus & Load Project: Worked for CNG BS6 Project. Worked as Vehicle Architecture for Bus Team, Mahindra Tourister Bus Excelo LP Eco (T32, T36, T40), LPO bus project. Changes in RTD etc. Creation of Installation drawing for plant & ARAI Certification.

Bill of materials report preparation, weld lists for inspection. Providing technical support to the team, quality reviews & preparing standard work instructions, guidelines, quality checklists. Identifying & documenting the best practices & lessons learnt while execution of projects.

Aware with Automotive terms Active & passive Safety, Technology adopting cost to company, Vehicle Telematics & fleet management, Vehicle tracking, GPS, Prognostics, ADAS. Worked on Cargo body part model, assembly & drawing creation. Knowledge in Supply level condition parts/ assembly & plant level parts

(4) Unitforce Technologies, Bangalore Sr. Design Engineer Mar2014 to Dec2014

KONE Crane: Vehicle integration, CAD tool used: Solidedge.

DLSI (Defense Land Systems India) Mine Protected Vehicle Govt. Project: 2D,3D work. CAD work on Hull (Body), Firewall, Turret. Use of Hardox, Weldox material

Material Selection task.

(3) Bombardier Transportation Ltd, Vadodara Design Engineer May2010 to Sep2013

Worked at Bombardier GmbH, Onsite for Shanghai line 12, Dosto 2010 Rolling Stock Project. Task was integration of Seating Systems in Trailer Coach. Experienced the Virtual & Actual work (Vehicle in Shop) while working with Bombardier.

Have executed the projects in concept development of new subassemblies in the Metro Train, High speed Train like Delhi Metro RS2, MRVC II.

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2D, 3D : Creation & Modification of Parts, Assembly & Drawings in CATIA, VPM structure as per modification request, make QC & find out discrepancies if any.

MR, ER Work : Successfully completed 193+ hours task of PLM Processes (Product Lifecycle Management, Release process) PDM Metaphase work (Change Management) of the Drawings & Models in VPM & PDM. Worked on PDM Product Structure Engineering Bill of Material (Part list) mapping with CATIA Structure.

MRVC II (Mumbai Railway): 25kV AC / 1.5 kV DC Dual voltage Suburban EMU Commuter trains in Mumbai. On the Roof Equipment (OHE) mounting for Rail Vehicle, CAD integration .

• Virtual integration & validation of HV Equipment on the roof.

• Integration of Interiors, End wall Panels, End wall Termination Panels, Drivers Cab, Driver Desk, Shunting Desk, Exterior & Interior, Cubicles & Equipment using CATIA V5 ENOVIA V6.

• Implementation of DIN 6700 (Welding standards) for the weldment drawings.

• Study of MRVCII Customer Specification Manual, ERTS regulations, Trailer Coach (Car), Motor coach, Driving Trailer Coach, Machine room, complete coach Interior & exterior layouts, Drivers Cabin’s Exterior & Interior Layout drawings. drawing of 1 Unit, Turning Radius, Tunnel height Drawing Platform height & Infrastructure drawing consideration.

Worked as Carbody Engineer : Task includes Cab & Passenger Area Interior work of Part Model creation, assembly & installation drawings creation of Carbody assembly, Underframe Assembly,Propulsion Equipment main transformer, Auxiliary Converter, OHE, Headstock with inner & outer solebar,Reinforcement.

Driver Desk & Shunting Desk Assembly operational panels integration. Driver seat, Co- driver seat, part, assembly, positioning.

Electrical Cabinet assembly: Aware with Steel Material & grades, Aluminum, FRP etc.

Cab rear wall panel (CRW) Assembly: Completed the task of detail design, drawing of Structures & Mounting Brackets assembly.

Motor Coach (Machine Room) Assembly: This task involves layout decision for Master Control Cubicle, Traction Control cubicle, Electrical Cabinet Cubicle inside the Machine room.

Drivers Cab Interior & Exterior assembly: Study of Technical Requirement Specification manual from Customer, RDSO. Study Technical Specification, Tunnel Envelope, Study of Inputs from Integral Coach Factory Chennai, Platform height.

As PDM Key user to perform all tasks related to PDM reviews of DRLs (Document Release List), Reassign & approval/rejection. Ensure the Smooth work execution of the Team related to PDM Solving the day todays PDM related queries of the Colleagues. Make the Team aware of release & data management process. Discussion with Bombardier Henningdorf site PDM Co-ordinators. Attending the Monthly Meetings, change in PDM process if any.

Design the Mechanical Architecture of Vehicle by considering all the design aspects, equipment functionality, & weight distribution. Interface management between different subsystems. Page 4 of 4

Responsible for Product development & Vehicle Concept building to define product solutions for Bids/Projects of Kachrapara (West Bengal)

Rolling Stock Interior design and integration,Bid Engineering.

(2) Tata Autocomp Systems (TACO) Ltd, Pune Senior Project Engineer Dec2007 to Dec2009

Worked at offshore JCI, Faurecia, Automotive Stampings & Assemblies Ltd Pune

Ficosa Italy, Mirror Housing creation ( Plastic part project) .

Modification work of Car Seating System, Door System (CATIA V4, V5) worked at TJC

(TATA Johnson Controls) on quarterly work packages. Creation of 2d for Seating Handlle, Plastic Insert, annotation work, final QC.

Sheetmetal & Plastic Component: Interior & Exterior Assembly. Part model, Drawings creation for TATA group projects in seating, interiors, Assemblies & Drawing.

Hillrom Italy, Automated Hydraulic Based Assembly Project.

3D model creation & creation of drawings as per customer specified standards, styling feedback, Interaction with the PM&TL for controlling the quality process & to understand changes, update it.

To understand, implement bench marked concepts, new technology implementation.

To generate the project documentation & interact with Team Lead.

To work on releasing the design in PLM, BOM.Worked with CADBAS, Quality check in CAD, in Q-checker, net cost impact per vehicle, FTR of proto part.

(1) Infotech Enterprises Ltd (Cyient) Hyderabad Design Engineer Jan2005 to Dec2007

Rolling stock Projects: Worked on Underframe assembly, Roof Assembly & Side wall Assembly for Light Rail Vehicle Stockholm Project, Vienna Project.

Siemens Gas Turbine Project: Task 3D to 2D using Unigraphics.

Used CATIA DMU Navigator module- Move, DMU 2D Marker, DMU View, Sectioning

Used CATIA Tube Module for Piping. Use ENOVIAV6 (3dcom) to update status

(WIP/FAP/MUP/APM) of Assemblies modifications in VPM product Structure i.e. linking Models- Updating of PSN Graph in VPM.Updating of Part list in PDM. Mapping of PDM Structure & VPM Product data Structure.

Goodrich Hella Aerospace Lighting System, Aerospitale footrest assembly project. Achievements: Created the installation drawings & interior exterior layouts, complete vehicle layout of MRVC which got approved from RDSO, Lucknow resulted in appreciations from BT HOD & Custom Education: Have completed bachelors degree in production engineering from COET, Bambhori, Jalgaon, North Maharashtra University in the year July 2002 with 67.29%

. Sachin Shivgopal Halwai

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