Welding Design
Resume:
ABHIJEET MALI
Mobile No. 976-***-****
Email: -************.**@*****.***
Career Objective:
To be a professional and to utilize my skill and knowledge to full fill the requirement of the organization in customer service.
Personal Skills:
Proficient in use of Catia V5, AutoCAD
Experience in 3D modeling various JIG & FIXTURES,CHECKING FIXTURE & SPMs using Catia V5
Experience in DETAILING of parts & Assembly.
Hands on Mechanical BOM creation.
Release drawings & follow up for manufacturing and assembly.
Preparation of conceptual layout of system / jigs & fixtures for the initial technical discussion specifically in 3-d environment (catia)
Knowledge of GD & T.
Knowledge of preparation of pneumatic circuits, Hydraulic circuits And operation sequence of welding.
Work Experience:
1.Finearc Systems Pvt. Ltd., Pune’ from feb 2016– Present (4.5 Year).
Job Responsibility:
Preparation of conceptual layout of system / jigs & fixtures for the initial
Technical discussion specifically in 3-d environment (catia v5)
3D modelling of various JIG & FIXTURES,CHECKING FIXTURE,LEAK
TESTER and SPMs.
Detailing of parts & assembly.
Creation of part list & BOM using Mechanical BOM software.
Release the drawings for manufacturing and take follow up of assembly.
Project Details:
Client: KATCON BR10-BJA program (Catalytic converter, exhaust Parts tooling)
No. of Team Member: 5 Proj. Duration: 6 months
I)Canning and bushing full welding robotic fixture.
II)Inlet clamshells Welding Robotic fixture.
III)Robotic welding tooling for
Canning assly and inlet GBD assly.
Inlet canning and outlet cone and saddle.
Inlet flange assly and inlet pipe.
Inlet flange assly and bushing.
Inlet assly and canning body.
Body and outlet tube.
body and cone o2 and temp bushing.
Body and brackets.
IV)Leak test and marking.
Design Approval process
Modeling, detailing with GD&T, creation BOM Pneumatic circuit and operation sequence of welding.
Client: FAURECIA EMISSION CONTROL.
Project Name: SPM
No. of Team Member: 4 Proj. Duration: 2 months
1.Baffle to pipe insertion.
2.Ridge locking.
3.shrinking machine.
4.stuffing machine.
Tools for above machines.
Design Approval process
Selection of hydraulic power pack, for four pillar press structure with guided moving platen.
Mesh type enclosure.
LVDT
CE certification.
Selection of servo.
Pneumatic lifter for tool in case of changeover.
Tool change over trolley.
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding.
Client: Adient –
Project Name: Tata motors Limited seating welding line.
No. of Team Member: 5 Proj. Duration: 6 months
FSC -2W driver fixture
FSC -2W passenger fixture
Fsc-4w driver fixture
Fsb-passenger fixture
Fsb-driver fixture
Design Approval process
Modeling, detailing with GD&T, creation BOM Pneumatic circuit and operation sequence of welding.
Client: RUCHA EXHAUST LTD. PUNE
Project Name: Robotic MIG Welding Fixture for Muffler Assembly.
Design Approval process
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding
Client: BENTELER CHINA.
Project Name : FORD CX483 REAR SUBFRAME
1. fixture for logi member RH.
2. Fixture for rear cross member.
Design Approval process
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding
Client: JBM INDIA LTD, GURGAON
Project Name : TML X451 CCB
No. of Team Member: 5 Proj. Duration: 6 months
1. welding fixture’s
2. Checking fixture for CCB, in both way manual and auto.
Define welding process for welding operation
Fixture modelling as per work plan in carline and get design approval from customer.
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding.
Client: JBM chakan.
Project Name :FCA aluminium bumper .
No. of Team Member: 5 Proj. Duration: 3 months
Welding fixtures for extension assly load beam LWR LT/RT
Welding fixtures for Front bumper.
Welding fixtures for Rear bumper.
Rework station common for rear and front .
Cmm holding stand for rear and front bumper.
Final manual inspection gauge for
1. Extension assly load beam LWR LT/RT
2. Front bumper (gap checking)
3. Rear bumper (gap checking)
Design Approval process
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding
Client: FAURECIA
No. of Team Member: 3 Proj. Duration: 1 months
Project Name : su2i leak testing machines and fixtures.
Define welding process for welding operation.
Work plan for welding fixture.
Leak testing for muffler assly and inlet pipe assly.
Tool changeover matrix for all variants.
Calculation of cycle time for welding of each variant.
Tool changeover concept for easy o load and unload tool on beam.
Fixture modelling as per work plan and get design approval from customer.
After DAP finishing the tool, detailing with GD&T creation BOM, and Pnuematic circuit and operation sequence of welding.
Client: FAURECIA (Mahindra and Mahindra)
Project Name : Edge crimping machine and its 16nos tooling
for doc and dpf heat shield.(spm)
No. of Team Member: 3 Proj. Duration: 1 months
16 nos tools for above machines.
Design Approval process
Selection of hydraulic power pack, for four pillar press structure with guided moving platen.
Mesh type enclosure.
Selection of hydraulic power pack.
Pneumatic lifter for tool in case of changeover.
Tool change over trolley.
Modeling, detailing with GD&T, creation BOM, Pneumatic circuit and operation sequence of welding.
Client: KML (Krishna Maruti Limited)
Front sheet back & front sheet cushion
No. of Team Member: 5 Proj. Duration: 2 months.
I)Project Name : Tooling of front sheet back & front sheet cushion
Client: KML (Krishna Maruti Limited)
TIG welding spm
2. Worked in Dunug Industries. Pvt Ltd, kushire MIDC, kolhapur.
Designation:-production supervisor ( As product development and design)
Duration:- July 2013 TO jan 2016.
Job Responsibility:
Responsible for detail engineering development, including preparation part drawing of piston, connecting rod, flywheel,engine side cover,main housing.
Software Knowledge:
Design tool : Catia, AutoCAD.
Office : MS Office Tools, MS-Excel, Power Point.
Education:
Bachelor of Engineering – Maharashtra Udayagiri college of Engineering,
Udgir, dist. Lathur .(2013 pass out)
D.M.E (Mechanical) :- Dr.j.j. Magdum Ploy Jayshingpur.
HSC: Warana Mahavidyalay Warananager, Kolhapur Board
SSC: Jakhale High school Jakhale, Kolhapur Board.
Personal Detail:
Date of Birth : 29 may 1989.
Permanent Address : A/P: jakhale Tal: panhala
Dist: kolhapur Pin: 416113
Mobile No. : 844-***-****
Language Known : English, Hindi and Marathi.
Declaration:
I hereby declare that the above particulars are true and correct to the best of my knowledge.
Date:
Place:
Abhijeet ananda mali.
Contact this candidate