Quality Engineer Manager

BAYARDO CARVAJAL

Poway, CA *****

******@*********.*** 858-***-**** 858-***-****

QUALITY ASSURANCE ENGINEER

Experienced Quality and Supplier Development Engineer with leadership experience in the compliance, development and implementation of Aerospace Standards (AS9100 & ASO9001). Accountable Manager and supervisor for FAA Repair-Station. Wrote and implemented Repair- Station Manuals, Human Factors manuals and EASA Supplement1 and Training manuals, including manufacturing procedures and production planning.

- DFMEA, PFMEA - APQP

- PPAP - Lean Methodologies

- Kaizen Events - ACE

- Value Stream Mapping - 6S – Workplace Organization

- Continuous Flow Manufacturing - Total Productive Maintenance

- Mistake Proofing - Transport Canada (TCCA)

- Operations management (MRP, APICS / CPIM certification) - Practical Problem Solving

- Project management transfers of Production sites . - SAP System

- AS 9100 D Auditing - Supply Chain Operations

- Industrial Capability and maturity assessments

-Fault Tree Analysis

-5 Why Analysis

- Fishbone Diagram

- Project Management Skills

- GD&T Application at the design

level

- Minitab: Data Analysis, Statistical

& Process Improvement Tools

PROFESSIONAL EXPERIENCE

MEGGITT CONTROL SYSTEMS, San Diego, 11661 Sorrento Valley Road 2017 to Present Sr Quality Engineering

Implementing all aspects of quality compliance throughout the manufacturing facility in accordance with ISO 9001, AS 9100D and AS 9145 for the manufacturing of control valves and actuators with integrated electronics for the industrial industry . Manage all aspect of quality compliance support to customers on technical conformity issues including audits and corrective actions.

Involve and lead actions to develop, test and produce new products initiatives plans "NPI" mechanical, electrical and software applications including test data and conformity certification.

Manage the Meggitt's site (MCS) supply base quality ratings including: corrective actions on escapes, adverse trends and audits.

Perform suppliers' qualification and approvals that include work-transfer and supplier- development.

Develop and lead containment and root-cause analysis using 5-why, Fault-tree and Fish- bone tools to resolve issues on internal discrepancies and including customers' complaints and escapes.

Created the MRO quality manual in accordance with ISO 900-2016 and AS 9100 D including work-instructions, testing procedures and illustrated travelers/plannings.

Perform analysis and development of Key Performance Indicators (KPI's) in production to develop strategic and realignment of action plans.

Lead and direct MRB investigations and assessments for disposition of discrepant products in line with customer and internal Dwg and specification requirements.

Developed Human-Factors investigation and corrective actions impacting the performance and operational environment.

Lead and conduct improvement activities to enhance the quality system, such as 6S, Kaizen lean methods,

Responsible for ensuring execution of a TPM plan on all shop equipment. PRATT & WHITNEY, East Hartford, 400 Main Street 2016 to 2017 Quality Engineer

Supported "Next Generation Product Family" NGPF PW1500G C-Series Assembly Facility and Final Assembly Line (FAL) at Bombardier Airframe manufacturing site in Mirabel, Canada. Managed and supported quality activities in conjunction with onsite UTAS and PWC personnel and P&W Operations by serving as focal point with Engineering, Customer Support, Procurement to drive final delivery of propulsion systems to Bombardier Aerospace. Applied Root-Cause analysis for problem solving, including development of timely action plans for resolution and implementation of corrective actions. Determined proper disposition of nonconforming material when participating in Material Review Board (MRB) activities. Developed and implemented standard work for onsite processes improvements and corrective actions.

Generated quality metrics to P&W Management team including action plans on quality improvement initiatives.

Established customer relations and other relevant functions, with respect to quality for PW1500G C-Series program propulsion system.

Investigated and resolved hardware / assembly issues causing quality and delivery concerns at the Engine Center. Reviewed procedures, specifications, instructions, and processes for compliance to applicable drawing, specifications, and standards.

Supported interpretation of engineering technical data, such as manufacturing or part drawings, guiding cross-functional teams.

UTAS AEROSTRUCTURES, Chula Vista, 850 Lagoon Dr. 2007 to 2016 Supply Chain Quality Engineer 2011 to 2016

Implemented quality requirements to manufacturing supply base with a portfolio of $29M per year. Performed average of 3 QMS audits per month in accordance with AS 9100 C and directed between 11 to 13 suppliers on Root-Cause analysis and investigation for implementation of Corrective Actions.

Developed coordinated plans with key suppliers and applied Lean and CI tools, ACE and Quality-Clinics (RRCA), resolving quality deficiencies like, Repeat-defects, adverse trends, escape to customers and disclosures with application.

Enhanced suppliers' quality and delivery performance by supporting the building and delivering continuous improvement plans and roadmaps (Supplier Development).

Championed problem solving and root cause analysis activities with suppliers, eliminating recurrence of non-conformances and driving "Zero Defect" mentality within supply base.

Used experience in metal forming, structure steel manufacturing, sheet metal, rubber products composites, and welding to asses supplier production issues and to develop improvement plans.

Supported major programs' Value Streams and customers by addressing complaints across departments at the company level, driving to root cause, and implementing corrective actions.

Conducted conference meetings / sessions and strategic plans' proposals and actions critical to key programs and management initiatives Quality improvement action with employees via site meetings.

Trained suppliers in the APQP development and implementation including PFMEA requirements and Key Characteristics)

Program Quality Engineer 2007 to 2011

Interpreted and implemented quality compliance requirements to AS 9100 C in team environment for 737NG, 767, and 747 Boeing programs. Create quality procedures and compliance plans including proposals, manufacturing processes, and documentation in accordance with UTAS Aerostructures and Boeing Quality Management System requirements. Designed and executed UTAS UPPAP flow-down to supplier-base including training and guidelines on development and application of process. Managed Flow-down of UTAS Key Characteristics requirements per AS 9103 and applied through supply base (emphasis: A320 and A350 programs). Employed “Advance Product Quality Planning” (APQP) through Product and Process validation with Kaizen events.

Cultivated continuous improvement (CI) initiatives and implemented Lean Manufacturing principles, Corrective / Preventive Actions through application of customer tools such as Apollo Root-Cause Analysis, Fault-Trees and 8-Ds.

Wrote and led customer specific Quality Improvement Programs (QIP's), providing Program Management direction and oversight.

Engaged in daily tactical quality activities, delivering Root Cause and Corrective Action (RCCA) to organization and customer.

ADDITIONAL RELEVANT EXPERIENCE

SENIOR AEROSPACE SSP, Burbank, CA

Quality Engineer

AVICA USA, Simi Valley, CA

Quality Engineer

EDUCATION / CERTIFICATION

Bachelor of Science (BS), Computer Science, California State University, Northridge, CA, 2005

Associate of Science (AS), Computer Science Information Technology, Los Angeles Valley College, Van Nuys, CA

Completion Certificate, 301-PPAP “Production Part Approval Process”, 2014

(Airframe) Repair-Station and Inspection of Duct Systems, Federal Aviation Administration

(FAA)

Training for Repair Station Seminar and “Stamina” Human Factors Training, Airworthiness Standards Institute

Certified as a SAE-AS9100 D Lead Auditor.

Certified as DPRV under AS 9117 & AS 13001, SAE (Probitas Authentication).

Occupational Certificate in Computer Science Programming, Los Angeles Valley College, Van Nuys, CA

Certificate of Achievement: (TQM Total Quality Management), Glendale Community College, Glendale, CA

Certificate Programming and Maintenance CNC Metal Spin Forming, Leifeld and Autospin

Certificate in Water Treatment Engineering Chemical Treatment, Sacramento State University, Sacramento, CA

ADDITIONAL EXPERIENCE AND SKILLS

Resistant Welding, Metal Spinning Forming, Manufacturing of duct assembly (fitter / mechanic) in Titanium, Inconel, and Stainless Steel. Fabrication of carbon Fiber-reinforced polymers, carbon-carbon thermal shock resistant panels and duct systems through molding, vacuum bag, pressure bag, autoclave and resistant transfer molding. Implementation of product compliance through the development of PPAP PFMEA “Process Failure Mode Effect Analysis” Control-Plans SKILLS

Write and speak Spanish fluently

Programming System: MAPICS, Microsoft Office (Word, Excel and PowerPoint), trained in AutoCAD, COBOL, C++, FORTRAN, Pascal, Visual Basic, Dos, UNIX, and Java, Pilgrim CAPA and PPAP

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