Sr. General Manager, with **years’ experience in implementing quality mechanisms to deliver desired output Result-driven professional, targeting assignments in Operations & Maintenance / Project Management with an organization of repute in Cement & Thermal Power Plant sector
ǁ Profile Summary ǁǁǁǁǁǁ
• Rich experience in Industrial Engineering, Production Equipment Maintenance, and Installation & Commissioning
• Strong technical background in Operation & Maintenance of various Mechanical equipment & machine in Cement plant & Thermal power plant including Coal handling & Ash handling areas
• Excellence in monitoring adherence to quality systems and complying with IS / ISO quality standards; executed various continuous improvement projects, Audits & Inspections
• Directed optimization of machine capacity utilization & production schedule; planned & executed Maintenance Practices TPM (Total Productive Maintenance); proven skills in reducing downtime and enhancing operational efficiencies
• Delivered multi-skill development training to technicians, leaders, supervisors and developed competency matrix in all levels of maintenance and tool box and safety measures
• Registered as a Valuer From M/s institution of Valuer New Delhi for Plant & Machineries
• Leader with strong communication, interpersonal & technical skill with the skill to grasp new concept quickly ǁ Key Skills ǁǁǁǁǁǁ
Mechanical Engineering & Maintenance Maintenance Strategy & Planning Project Management Equipment Erection & Commissioning Predictive & Preventive Maintenance Shutdown Planning & Execution Condition Monitoring, Inspection Troubleshooting, Root Cause Analysis ISO Audit Documentation HSE Management ǁ Knowledge Purview ǁǁǁǁǁǁ
• Operation & Maintenance of:
o Cement Mills of Capacity 120 TPH
o Stacker & Reclaimer
o DG Sets capacity 23.5 MW running at HFO & LDO fuel as an In-charge of Power House o Coal Handling Plant which includes “Crushers, Vibrating Screens, Belt Conveyors, Bucket Elevators o Ash Handling Plant which includes ESP, PD Pumps, Drag chain conveyors
• Commissioning of:
o Cement Mill of Capacity 120 TPH
o Kiln of capacity 200 TPH
• Erection of Belt Conveyors
• Establishment of Condition Monitoring Cell
• Documentation of ISO14001 & OHSAS 18001 for implementation
• Erection & commissioning of:
o Softening water plant for DG sets of capacity 400M3 per day o Main Bag House supplied by M/s BHA, USA
o Dry fog systems to suppression the dust in coal plant
• Maintenance of M/s BHEL Turbine of 38.5 MW
• Installation of new dense phase system for carrying fly ash from power plant to cement plant through air conveying system ǁ Work Experience ǁǁǁǁǁǁ
Since Jun’17 with Ultratech Cement Ltd. (Aditya Birla Group), Bela as Sr. General Manager – TPP Deputed at 27 MW Bela Cement Works-Unit as In-charge of 27 MW-AS A FH-TPP Jun’03 – Jun’17 with J P Group, Bela
Growth Path / Deputations:
Jun’03 – Aug’12 DGM - Mechanical Head (Power Plant), Rewa, MP Managed Commissioning of 38.5 MW (CFBC Boiler of 170 TPH, 87 ATA TKIL Make &Maintenance of Boilers of 38.5 MW (CFBC)
Aug’12 – Jun’17 GM-Technical Head, 27 MW Bela Cement Works-Unit as In-charge of 27 MW - CPP SWADESH KUMAR GARG
Phone: +91-942******* / 724-***-****
E-Mail: adexyk@r.postjobfree.com
Feb95 –June’03 with M/s J K Lakshmi Cement, Sirohi, Rajasthan as Manager Managed commissioning of LOSCHE vertical roller mill of capacity 225 TPH and worked as a Maintenance In-charge Feb’87 –April’95 with M/s Jaypee Rewa Cement, Rewa as Mechanical Engineer Managed Operation & Maintenance of Vertical Roller Mill of Capacity 280 TPH & handled the shift operation Jan’86 –Dec 86 with M/s Hein Lehmann (India) Ltd., Faridabad, Haryana as Diploma Engineer Trainee Managed Operation & Maintenance of Drawing of SS Wire Key Result Areas:
• Managing start-up & operational maintenance of mechanical equipment in safe and systematic environment
• Supervising operation, repair & maintenance work of the workshop as per requirement; ascertaining spare parts planning & shutdown planning and review with Store Purchase and vendors
• Ensuring the adherence of maintenance activities; developing checklist required as pre requirement of commissioning activity for equipment
• Delivering and implementing projects as per scheduled milestones; upgrading technology in products and processes to counter market competition while ensuring compliance to quality standards
• Inspecting the maintenance sheet & plan for new development job; minimizing the changeover time for the plants; checking
& filling of daily, weekly and shutdown checklist as per ISO; maintaining ISO documentation
• Conducting analysis of machine failures and implementing actions plan for prevention of recurring problems
• Confirming that periodic & preventive maintenance are appropriately scheduled & accomplished and emergency troubleshooting & maintenance support were readily available
• Liaising with service providers for the planned maintenance activities; ensuring compliance with statutory obligations as per the government norms and IBR note
• Ensuring availability of stand-by for critical equipment as far as possible to reduce downtime
• Monitoring the plant performance including boiler and turbine; improving the thermal efficiency and auxiliary power consumption; ensuring the fuel stock
• Assisting in Internal Auditing of IMS system
• Supervising OEM substations for the purpose of cost cutting and fast delivery of spares
• Instituting various kinds of maintenance system such as preventive, predictive by thorough investigation of equipment with the help of 5S system, Why-Why Analysis, Root Cause Analysis, and so on
• Administering modification and improvement jobs in boiler, turbine ACC, CHP & AHP; maintaining lifting tools and tackles
• Leading a team of skilled technicians and fitters on day to day preventive / predictive maintenance, shutdown and breakdown maintenance activities; ensuring effective training & development of subordinates
• Hosting daily morning meeting with O&M, Shift In-charge and Managers Highlights:
• Successfully managed major overhauling of 27 MW SIEMENS Turbine (Ultratech Cement Bela Plant) & 38.5 MW BHEL Turbine
(JP Rewa Plant)
• Acted as Internal Auditor of IMS (Integrated Management System) at JP Rewa Cement Rewa
• Pivotal in getting the quality circle award at national level in the year 2007
• Led implementation of:
o SAP system in JP Rewa plant in the year 2012
o Safety measures and involved in 5 stars British Safety System in JP Rewa Cement in 2009 year
• Reduced downtime through measures such as elimination of forced deterioration, continuous improvement initiatives and completion of horizontal deployment activity
• Escalated Overall Operating Efficiency (OEE) by improving reliability by predictive maintenance techniques
• Improved MTBF & MTTR by improving the skills of the manpower, projects like faults indication panels, tools availability, programming modifications
• Streamlined processes through measures such as Maintenance Improvement Project (MIP) Concept by working on different blocks of maintenance philosophies
ǁ Trainings ǁǁǁǁǁǁ
• Proactive Maintenance by M/s SKF, Pune
• Quality Circle
• First Aids
• Boiler Steam Tech Seminar
• Energy Management
• SAP
• TPM Certificate Course
• Industrial Fans
• Condition Monitoring
ǁ Professional Affiliation ǁǁǁǁǁǁ
• Corporate & Fellowship Member of Institutions of Engineers India Ltd., Kolkata & Chartered Engineer
• Professional Graduate Diploma in Management of Technology from AIMA, New Delhi ǁ Education ǁǁǁǁǁǁ
• BE (Mechanical Engg.) from APS University, Rewa in 1992
• Diploma in Mechanical from UP Technical Board, Lucknow in 1985 ǁ IT Skills ǁǁǁǁǁǁ
• Windows XP, MS Office (Word, Excel & PowerPoint) and Internet Applications ǁ Personal Details ǁǁǁǁǁǁ
Date of Birth: 15th July 1965 Languages Known: English and Hindi Address: H-1 Gyan Sarovar Colony, Ramghat Road, Aligarh – 202001, UP