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Heading POWER Plant

Bhopal, Madhya Pradesh, India
As per negotiation
July 29, 2020

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Sr. General Manager, with **years’ experience in implementing quality mechanisms to deliver desired output Result-driven professional, targeting assignments in Operations & Maintenance / Project Management with an organization of repute in Cement & Thermal Power Plant sector

ǁ Profile Summary ǁǁǁǁǁǁ

• Rich experience in Industrial Engineering, Production Equipment Maintenance, and Installation & Commissioning

• Strong technical background in Operation & Maintenance of various Mechanical equipment & machine in Cement plant & Thermal power plant including Coal handling & Ash handling areas

• Excellence in monitoring adherence to quality systems and complying with IS / ISO quality standards; executed various continuous improvement projects, Audits & Inspections

• Directed optimization of machine capacity utilization & production schedule; planned & executed Maintenance Practices TPM (Total Productive Maintenance); proven skills in reducing downtime and enhancing operational efficiencies

• Delivered multi-skill development training to technicians, leaders, supervisors and developed competency matrix in all levels of maintenance and tool box and safety measures

• Registered as a Valuer From M/s institution of Valuer New Delhi for Plant & Machineries

• Leader with strong communication, interpersonal & technical skill with the skill to grasp new concept quickly ǁ Key Skills ǁǁǁǁǁǁ

Mechanical Engineering & Maintenance Maintenance Strategy & Planning Project Management Equipment Erection & Commissioning Predictive & Preventive Maintenance Shutdown Planning & Execution Condition Monitoring, Inspection Troubleshooting, Root Cause Analysis ISO Audit Documentation HSE Management ǁ Knowledge Purview ǁǁǁǁǁǁ

• Operation & Maintenance of:

o Cement Mills of Capacity 120 TPH

o Stacker & Reclaimer

o DG Sets capacity 23.5 MW running at HFO & LDO fuel as an In-charge of Power House o Coal Handling Plant which includes “Crushers, Vibrating Screens, Belt Conveyors, Bucket Elevators o Ash Handling Plant which includes ESP, PD Pumps, Drag chain conveyors

• Commissioning of:

o Cement Mill of Capacity 120 TPH

o Kiln of capacity 200 TPH

• Erection of Belt Conveyors

• Establishment of Condition Monitoring Cell

• Documentation of ISO14001 & OHSAS 18001 for implementation

• Erection & commissioning of:

o Softening water plant for DG sets of capacity 400M3 per day o Main Bag House supplied by M/s BHA, USA

o Dry fog systems to suppression the dust in coal plant

• Maintenance of M/s BHEL Turbine of 38.5 MW

• Installation of new dense phase system for carrying fly ash from power plant to cement plant through air conveying system ǁ Work Experience ǁǁǁǁǁǁ

Since Jun’17 with Ultratech Cement Ltd. (Aditya Birla Group), Bela as Sr. General Manager – TPP Deputed at 27 MW Bela Cement Works-Unit as In-charge of 27 MW-AS A FH-TPP Jun’03 – Jun’17 with J P Group, Bela

Growth Path / Deputations:

Jun’03 – Aug’12 DGM - Mechanical Head (Power Plant), Rewa, MP Managed Commissioning of 38.5 MW (CFBC Boiler of 170 TPH, 87 ATA TKIL Make &Maintenance of Boilers of 38.5 MW (CFBC)

Aug’12 – Jun’17 GM-Technical Head, 27 MW Bela Cement Works-Unit as In-charge of 27 MW - CPP SWADESH KUMAR GARG

Phone: +91-942******* / 724-***-****


Feb95 –June’03 with M/s J K Lakshmi Cement, Sirohi, Rajasthan as Manager Managed commissioning of LOSCHE vertical roller mill of capacity 225 TPH and worked as a Maintenance In-charge Feb’87 –April’95 with M/s Jaypee Rewa Cement, Rewa as Mechanical Engineer Managed Operation & Maintenance of Vertical Roller Mill of Capacity 280 TPH & handled the shift operation Jan’86 –Dec 86 with M/s Hein Lehmann (India) Ltd., Faridabad, Haryana as Diploma Engineer Trainee Managed Operation & Maintenance of Drawing of SS Wire Key Result Areas:

• Managing start-up & operational maintenance of mechanical equipment in safe and systematic environment

• Supervising operation, repair & maintenance work of the workshop as per requirement; ascertaining spare parts planning & shutdown planning and review with Store Purchase and vendors

• Ensuring the adherence of maintenance activities; developing checklist required as pre requirement of commissioning activity for equipment

• Delivering and implementing projects as per scheduled milestones; upgrading technology in products and processes to counter market competition while ensuring compliance to quality standards

• Inspecting the maintenance sheet & plan for new development job; minimizing the changeover time for the plants; checking

& filling of daily, weekly and shutdown checklist as per ISO; maintaining ISO documentation

• Conducting analysis of machine failures and implementing actions plan for prevention of recurring problems

• Confirming that periodic & preventive maintenance are appropriately scheduled & accomplished and emergency troubleshooting & maintenance support were readily available

• Liaising with service providers for the planned maintenance activities; ensuring compliance with statutory obligations as per the government norms and IBR note

• Ensuring availability of stand-by for critical equipment as far as possible to reduce downtime

• Monitoring the plant performance including boiler and turbine; improving the thermal efficiency and auxiliary power consumption; ensuring the fuel stock

• Assisting in Internal Auditing of IMS system

• Supervising OEM substations for the purpose of cost cutting and fast delivery of spares

• Instituting various kinds of maintenance system such as preventive, predictive by thorough investigation of equipment with the help of 5S system, Why-Why Analysis, Root Cause Analysis, and so on

• Administering modification and improvement jobs in boiler, turbine ACC, CHP & AHP; maintaining lifting tools and tackles

• Leading a team of skilled technicians and fitters on day to day preventive / predictive maintenance, shutdown and breakdown maintenance activities; ensuring effective training & development of subordinates

• Hosting daily morning meeting with O&M, Shift In-charge and Managers Highlights:

• Successfully managed major overhauling of 27 MW SIEMENS Turbine (Ultratech Cement Bela Plant) & 38.5 MW BHEL Turbine

(JP Rewa Plant)

• Acted as Internal Auditor of IMS (Integrated Management System) at JP Rewa Cement Rewa

• Pivotal in getting the quality circle award at national level in the year 2007

• Led implementation of:

o SAP system in JP Rewa plant in the year 2012

o Safety measures and involved in 5 stars British Safety System in JP Rewa Cement in 2009 year

• Reduced downtime through measures such as elimination of forced deterioration, continuous improvement initiatives and completion of horizontal deployment activity

• Escalated Overall Operating Efficiency (OEE) by improving reliability by predictive maintenance techniques

• Improved MTBF & MTTR by improving the skills of the manpower, projects like faults indication panels, tools availability, programming modifications

• Streamlined processes through measures such as Maintenance Improvement Project (MIP) Concept by working on different blocks of maintenance philosophies

ǁ Trainings ǁǁǁǁǁǁ

• Proactive Maintenance by M/s SKF, Pune

• Quality Circle

• First Aids

• Boiler Steam Tech Seminar

• Energy Management


• TPM Certificate Course

• Industrial Fans

• Condition Monitoring

ǁ Professional Affiliation ǁǁǁǁǁǁ

• Corporate & Fellowship Member of Institutions of Engineers India Ltd., Kolkata & Chartered Engineer

• Professional Graduate Diploma in Management of Technology from AIMA, New Delhi ǁ Education ǁǁǁǁǁǁ

• BE (Mechanical Engg.) from APS University, Rewa in 1992

• Diploma in Mechanical from UP Technical Board, Lucknow in 1985 ǁ IT Skills ǁǁǁǁǁǁ

• Windows XP, MS Office (Word, Excel & PowerPoint) and Internet Applications ǁ Personal Details ǁǁǁǁǁǁ

Date of Birth: 15th July 1965 Languages Known: English and Hindi Address: H-1 Gyan Sarovar Colony, Ramghat Road, Aligarh – 202001, UP

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