KISHOREKUMAR .M. PILLAI
B.E. (MECHANICAL ENGINEER),
Contact No.: +91-880*******.
Experience: - 6 Year Experience as Quality Assurance Engineer. Career Objective:
To be associated with a progressive organization which can provide me with a dynamic work sphere to extract my inherent skills as a professional, use and develop my aptitude for further flourishment of organization and also attain my career targets in the process. PRESENT EMPLOYER: Aurangabad Electricals Ltd. (GDC) Division COMPANY PROFILE:
It’s a CIE Automotive Group company, certified with IATF 16949:2016, and OHSAS 18001.
Major Aluminum component manufacturing industry through Gravity Die Casting for the Automobile Companies like Ashok Leyland, Daimler, Kirloskar Oil Engine, Chrysler, GM, Honeywell, Denso, NGPM, Mahindra and Mahindra, Bajaj, Brembo, Piaggio,etc. and parts produced as Cylinder Head, Water Cannels, Brackets, Intake Manifolds, Filter Head, Thermostat Housing,Compressor housing
Melting Capacity: 3500 Tons per annum. In-House Facility: Tool Room, GDC Foundry, Machine Shop, Assembly, Inspection Room, Leak Testing, Washing, CMM etc.
Associated with Aurangabad Electricals Ltd from 1 October 2014 to Till Date Designation: Engineer
Present Responsibility: - Process Quality Assurance Engineer JOB PROFILE & RESPONSIBILITY:-
To conduct process & product audit.
Responsible for verifying all the present and previous days records of the process.
Responsible for maintaining the process as defined in control plan.
Responsible for Heat treatment Process control with the help of yokogava graph.
Responsible for tracking basket wise process and verifying hardness.
Validation of Poka-Yoke on different types of Automation instruments and Machines.
Daily rejection review with production department.
Periodically Cut section of part and comparing with drawing dimensions.
To identify problem related to Product, process and Quality System and initiate corrective action for the same.
Problem solving by using 7 QC tools.
Conduct various trials to reduce rejection and rework in casting.
Maintaining Quality System of in-house.
As per control plan find-out root cause of non-conforming production.
Measuring and monitoring of in-house rejection & vendor rejections.
Improvement plans to maintain Quality standards & Poka-yoke consistency.
Utilization of manpower & monitoring all activities at die casting, machining & delivery.
Preparation for customer visits &faced all audits successfully.
Generated various formats for reporting and maintaining Quality Records.
On daily basis make MIS report for Rejection status.
Preparation of daily rejection data for meeting with defective sample of top five defects.
To help production people to synchronize and minimize/eliminate non value added activity leading to excessive lead time for movement of material.
Arrangement and managing manpower as per dispatch plan for achieving 100 % dispatch.
Verifying final inspection report and preparing data die wise, date wise, operator wise, etc for analysis.
Attending the Daily Rejection Meeting and Analysis of root causes and taking necessary corrective action with support of superiors.
Having Awareness and knowledge of 7 QC, CAPA, IPO, Control Plan, and FMEA.
To make kaizens and providing Gauges to maintain quality at various stages of production and inspection.
Attending Customer complaints and taking action on Complaint. Domain Expertise in usage of equipment’s
Working and handelling of various computerized and instrument and Machines such as Yokogava temperature recorder, Spectrometer, Vacuum testing machine, Density index testing machine, Sand testing, Surface roughness tester, Micro polishing, Hardness, etc. Skills Obtained:
Experience in handling customer from India, Germany and Netherland.
Strong leadership & team player skills.
Ability to plan & organize.
Awareness of 7 QC tools for minimizes the rejection & rework.
Faced IATF audit.
Awareness about 8D reports.
Team building. Smart work in nature and Quick learner.
Enthusiastic / zeal to learn new Technologies.
Positive work attitude and self motivated to work independent as well as in team. 3
Qualification Year Percentage Of
2014 69.53% Dr. Babasaheb
HSC 2010 65.83% State Board of
S.B. College of
SSC 2008 84.76% State Board of
St. Paul's English
Sugarcane stem harvesting machine as part of academic curriculum (major project).
Floating Solar Chimney Power Plant as part of academic curriculum (minor project). Computer Skills:
Successfully done AutoCAD Course from Indo German Tool Room, (A Government of India Society, Under Ministry of MSME), Aurangabad.
Successfully done Creo Parametric 2.0 Course from Indo German Tool Room (A Government of India Society, Under Ministry of MSME), Aurangabad.
Qualified MS CIT and have good knowledge in all editions of MS Office. Personal Details
Father : Mr. S. Monikuttan Pillai
Mother : Mrs. P. Parukutty
Date of Birth : 20.04.1992
Gender : Male
Marital Status : Single
Languages known : English, Hindi, Marathi & Malayalam
Nationality : Indian
Passport : Available
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the Responsibility for the correctness of the above mentioned particulars. Place: Aurangabad KISHOREKUMAR PILLAI