Engineering Engineer

CHHACHENDRA MAHARANA

Bengaluru, Karnataka, India • +91-734******* • ******.*********@*****.***

INDUSTRIAL ENGINEERING

Professional Synopsis

Competent and results-oriented professional over 10 years of progressive experience in industrial engineering while bringing rewarding international experience. Well-versed in effectively using concepts of operations research and lean techniques to achieve productivity improvisation goals and capacity enhancement. Most notable strengths lie in lean methodology, design and create data analytical tools. Core Competencies

Lean Manufacturing Time & Motion Study (M.O.S.T.) Process Improvement Layout Design Capacity Planning Cost Estimation

Ergonomics Project Management Value Analysis

Professional Experience

Assistant Manager, Industrial Engineering - Centum Electronics, Bengaluru Feb 2018 to Till Date Key Responsibilities:

• Leads a team of 4 industrial engineers to drive end to end Industrial Engineering activities.

• Establish time standards through M.O.S.T. and other Time & Motion study techniques.

• Design and implementation of plant layout to cater new product line and optimize existing process.

• Manpower planning in accordance with the production demand.

• Capacity planning and analysis to achieve maximum utilization of resources.

• Develop manufacturing methods & recommend methods for improving utilization.

• Identify and eliminate waste in a systematic way.

• Track and report performance measurables (Output, Efficiency, OEE).

• Return on investment (ROI) calculations based on the project requirement.

• Impart training and implementing lean projects for continuous improvement. Key Accomplishments:

• Created Standard Time System for cycle time database, SGR, UPH & manpower calculation.

• Improved plant efficiency by 12% in overall Backend operations through Line Balancing and Lean Manufacturing implementation.

• Increased layout efficiency by 10% to allow better product flow and space for needed machines.

• Reduced inventory level by 25% through implementation of Drum-Buffer-Rope solution.

• Created Material Planning Tracker, Alternate Part Search Tool, Packing Material & Consumables tracker for Supply Chain team using Excel macros & VBA. Automation resulted in saving time & mistake proofed system.

• Created daily Production Planning tool for Planning Team using advanced excel. Senior Industrial Engineer - Flex (Formerly Flextronics), Pune Nov 2013 to Feb 2018 Key Responsibilities:

• Work measurement time studies using M.O.S.T. (Time & Motion study technique).

• Develop manufacturing methods & recommend methods for improving utilization.

• Analyze the nonconformities in the process & take remedial actions.

• Design workspace layout to illustrate maximum efficiency using AutoCAD.

• Providing onsite Support to deploy corporate level Industrial Engineering Project (Workforce Design Direct Labor) at assigned sites of Flex.

• Impart training, creating and managing the project plan, project schedule, resource allocation to ensure successful implementation.

Key Accomplishments:

• Implemented Corporate Level Workforce Design Direct Labor project onsite as SME in following sites. Guadalajara, Mexico 2 Plants 3 Months

Penang, Malaysia 4 Plants 9 Months

Western Hungary 7 Plants 6 Months

• Improved the Line Balancing by 15% in Assembly area & reduced 7% headcount in Warehouse

(Optimization project at Zalaegerszeg, Hungary - 3 months).

• Created Performance Tracker and Headcount Simulator using Excel macros & VBA. Assistant Industrial Engineer - OCL India Ltd. (Dalmia Group), Rajgangpur Aug 2009 to Nov 2013 Key Responsibilities:

• Cycle time reduction and process optimization by work study with the goal of reducing cycle time.

• Headcount forecast in accordance with the production work content.

• Capacity planning of machinery in order to achieve maximum utilization.

• Read blue print & convert them into AutoCAD operation.

• Develop manufacturing methods, labor utilization standards and cost analysis systems.

• Reduce set up change over time & deliver maximum output rate in machine shop.

• Confer with management and engineering staff to implement plans and recommendations.

• To evaluate the requirement of appropriate tools, jigs and fixtures required for the process.

• Design & Implementation of incentive scheme for enhancing the production.

• Confer with vendors regarding the outsourced fabrication & machined jobs. Key Accomplishments:

• Completed comprehensive MOST time study project with consultancy 2 weeks ahead of schedule.

• Improved 10% in overall productivity of machine shop by identifying and optimizing the processes.

• Saved 22k per year by method study and negotiating with Vendors for outsourced fabricated jobs. Academic Credentials

MBA Operations Management 2018

Welingkar Institute of Management, Mumbai

B Tech Mechanical Engineering 2013

Institute of Mechanical Engineers, Mumbai

Diploma Manufacturing Technology 2009

J N TATA Technical Education Centre (NTTF), Odisha H.S.C. 2006

Balaji Bidyapitha High School, Konisi, Odisha

Technical Skills

Designing Software: AutoCAD 2018, Pro-E 3.0

Content Management System: SharePoint

Operating System: Windows, MS DOS

Data Analytics & Visualization Application: Advanced MS Excel, VBA, Minitab, Tableau, Power BI Other Application: MS Office, MS Visio

Certification & Professional Trainings

• Certified Basic M.O.S.T. (Maynard Operation Sequence Technique) Applicator.

• Training on Industrial Engineering, Productivity, Total Quality Management & Basic MOST at OCL.

• Training on Industrial Engineering concepts, Workforce Design Direct Labor Project at Flex. Achievements

• Imparted Basic MOST training at Industrial Engineering Academy, Europe, Flex.

• Winner of executive written competition on “Go Green” & “Innovation” at OCL.

• Certified Excellent in CCQC & NCQC 2008.

• Represented our school in “Robotics Workshop” at NIST 2006. Personal Dossier

Date of Birth: 12th April 1991

Gender: Male

Marital Status: Unmarried

Permanent Address: Ganesh Nagar, Tulu Road, At/Po: Konisi Hata, District: Ganjam, Odisha - 761008 Languages Known: Hindi, English, Odia and Telugu

Hobbies & Interest

Reading Novels, Listening Music, Travelling & Love Playing Cricket

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