Senior Engineer-Manufacturing & Product Development.
Resume:
*+ Years of Experience In Manufacturing & Product Development Engineering In
Construction & Automobile Manufacturing Industries. 2/12c, 3rd Crosscut Street,
Mathiyalagan Nagar (PO),
Sulur,Coimbatore-641 402
Phone : +91-994**-*****
Mail id : **********@*****.***
CAREER VISION
To work in a challenging environment demanding all my skills and efforts to explore and adapt myself in different fields and realize my potential where I get the opportunity for continuous learning. KEY SKILL
• Development and analysis of Power Train Assy (Electric Vehicles).
• Design and Development of Jigs & Fixtures.
• Testing and commissioning in Construction Equipments.
• Load calculation analysis in Hydraulics Circuit.
• Lean Concept Development.
• Process Setup (Assembly & Fabrication).
• Productivity Improvement.
• Man Power management.
• Production Planning and Vendor Management.
• Inventory management.
• Method & Time study Development.
• TPM & KAIZEN analysis.
• 5s & KANBAN management.
RELEVANT EXPERIENCE
• Senior Engineer – Assembly Operations in Jayem Automotives (P) Ltd -[ JV with TATA MOTORS ]
(Jan, 2016 – Mar, 2020)
o Development & Manufacturing management of Electric vehicle power train units (TATA NANO & TATA TIGOR).
o Trouble shooting & Continuous Product quality improvement in Battery Box, Electric Box & Drive Train Assy.
o Developed selection criteria, selection process, and RFP & RFQ preparation. o VA/VE at vendor end, thereby improving process and material yield improvement. o Conducted the PPAP within the team & supplier end. o Supplier & Risk Management in production.
o DFMEA,PPAP & APQP document maintenance for each development products from supplier. o Increase Cost Reducing & Serviceability possible development in vehicles. o Responsible for identifying the technical parameters and provide recommendations to meet the functional guidelines of the product.
o Bill of Material preparation.
o Design Development & trouble shooting analysis.
o Materials Planning & Production flow improvement. o Release & maintaining of engineering documents (EBOM to M BOM). o Manufacturing of Articulated Wheel Loader.
o Manufacturing setup improvement based on Toyota Systems, Lean manufacturing & 5s. o Trained and mentored new engineers related to automotive parts standards, SAP management, after sales inquiry and supplier relations.
o Managed team KPI on weekly, monthly, quarterly and yearly basis. o Managed QIT audits, error justification and productivity reports on regular interval of time. PARTHIBAN.M
• Projects Handled
o Project Title : Electrical vehicles.(Development & Manufacturing) o Project Duration : June, 2017 – Mar 2020.
o Job Role : Manufacturing, Materials & Manpower Management, Method study & Process set up in Battery Box, Electric Box & Drive Train Assy, Trouble shooting in cars. o Team Size : 23 No’s
o Project Title : Sugar-Cane Harvesting & Combined Rice plant Harvesting Machine. (Development
& Manufacturing)
o Project Duration : Jul 2018 – Mar 2019.
o Job Role : Manufacturing, Materials & Manpower Management, Method study & Process Analysis, Hydraulics circuit Validation, Power Train unit assy. o Team Size : 16No’s
o Project Title : Telescopic Loader. (Development & Manufacturing) o Project Duration : June, 2017 – Mar 2020.
o Job Role : Manufacturing, Materials & Manpower Management, Method study & Process Improvement, Hydraulics Validation.
o Team Size : 11No’s
o Project Title : 42 HP Articulated Wheel Loader. (Development & Manufacturing) o Project Duration : Dec, 2016 – Mar 2020.
o Job Role : Manufacturing of Loader, Materials & Manpower Management Development of Fuel System & Power trains. Hydraulics Trouble shooting & Various Implements manufactured for Wheel loader.
o Team Size : 21 No’s
o Project Title : Rotary Tiller. (Development & Manufacturing) o Project Duration : Sep, 2016 – Mar 2020.
o Job Role : Develop the Gear Drive mechanism, Production In-charge, Productivity Improvement, Process setup Development.
o Team Size : 12 No’s
o Project Title : Jaya Back Hoe Loader. (Development & Manufacturing) o Project Duration : Jan, 2016 – Mar 2020.
o Job Role : Productivity Improvement, Materials & Manpower Management, Assembly Process setup, Trouble shooting in Back Hoe hydraulics circuit & structural cracks, FNR actuation method study.
o Team Size : 16 No’s
• Engineer-Manufacturing in India Metal One Steel Plate Processing (P) Ltd. (Feb, 2015 – Dec, 2015) o SOP & 5s Training conduct for technicians in each stations. o Manufacturing of Excavator & Back Hoe loaders Boom, Arm, Lower Frame & Upper Frames. o Generation of detailed mechanical drawings based on the process involved. o Release & maintaining of engineering documents.
o Materials management for day to day production plan achievement. o TPM & Lean Concepts Implement and Develop in Work stations. o Material Inventory Control with develop the BIN CARD management system Implementation. o Preparation of BOM.
o Selection and preparation of process flow diagram for Every products.
• Projects Handled
o Client : Kobelco Construction Equipments India (P) Ltd. Andra Pradesh. o Project Duration : Oct,2014 – Jan,2015.
o Job Role : Trouble shooting in BOOM, ARM, UPPER & LOWER FRAMES heavy fabrication structure, Value stream mapping, Time study, Work flow, Process Control.
• GET to Assistant Engineer –Production Engineering & Industrial Engineering Development in Bull Machines (P) Ltd. (Dec, 2012 – Feb, 2015)
o Manufacturing of Back Hoe & Front End Loader vehicle fabrication structures. o Manufacturing and Development of various Front Loader Buckets for 60HP,76HP &100HP FEL & BHL. o Welding manipulators and Fixtures concept developing. o Works on Process Time study, Method study, Cost Reduction & KANBAN management. o Routing & BOM process develop for SAP.
o Assembly Process flow & Checking Templates development for various trouble shooting. o Calibration & implement the tool.
o SOP preparation for every manufacturing process for Value Engineering. o KPI & WMS method development in various departments involved in industry. o Training conduct & ECN,ECR implementing with R&D department in every products. o KAIZEN’s analysis for cost effective products.
o Material flow control method development with PPIC team (BIN Card management). o Two Bin concept development for Increase productivity & Refuse materials identification PPC. o Cost Reducing & Serviceability possible development in vehicles. o FMEA and CAPA documenting for various failures raised in field with CFT.
• Projects Handled
o Project Title : Design & Development of Common test bench for various implements (Loader Buckets-Booster, 6in 1,HDHV,HVG,Sugar Cane Grabber, Grabbing fork, Stone o Project Duration : June, 2013 – Aug 2013.
o Job Role : Develop and manufacture the sub assembly Fixtures, Method study, Process Setup, Trouble shooting, Tool calibration.
o Team Size : 19 No’s
o Project Title : Implement of KANBAN Management, Layout designing, work centre alteration according to the PPC.
o Project Duration : Sep, 2013 – April, 2014.
o Job Role : Bins management, Kanban calculation based on lead time,Lean concept develop. o Team Size : 30 No’s
o Project Title : Common Fabrication Fixtures Development for 60HP,76HP & 96HP Front and Back Hoe Loaders
o Project Duration : Feb, 2013 – Dec, 2014.
o Job Role : Materials & Manpower Management, Reduce Non valid activities, Value Engineering, Low Space consumption, POKA-YOKE concept, SMED, Work flow improvement.
o Team Size : 29 No’s
o Project Title : Cost Saving by Eliminating the VMC process, Develop the Fixtures for fabrication of Hydraulic Cylinders & Piston Rods.
o Project Duration : Dec, 2012 – Feb, 2013.
o Job Role : Productivity Improvement, Assembly Process setup, Trouble shooting in Back Hoe and Front end loaders structural problems
o Team Size : 21 No’s
• Apprentice –Production in Aqua Pump Industries. (June, 2012 – Dec, 2012) o Job Role : HMC Machine operations, TPM, KAIZEN.
PERSONAL QUALITIES
• Lead & work as a team in an organized way.
• A high tolerance of stress and enjoys responsibilities.
• Action-oriented & result-focused.
• Quick Learner with good grasping ability.Positive Attitude.
• Great Time management Skill.
• Self-motivated.
POSITIONS OF RESPONSIBILITY
• Students Secretary, Department of Mechanical Engineering (MPEC) (2011-2012) o Organized& conducted Technical Symposium “MECSYSIT’12”and its events along with Department of Computer Science & Department of Information Technology. o Conducted Mechanical Department Function & its events.
• Event Coordinator for CAD Modeling & Automotive Expo competition at MECHATRONZ’11 EDUCATION
• Bachelor of Engineering in Mechanical (CGPA 7.91, First Class). Maharaja Prithvi Engineering College, Coimbatore (2008-2012) ACADEMIC PROJECT
• Design & Fabrication of Formula Car “MRF Challenge 2016-2017”. This project enhanced my own design of the formula vehicle & this design carried out using the Creo 2.0 & Hyper works software’s. During fabrication work, I worked for the Roll cage & Steering System. Faculty Guide: Mr.C.Pradeep Kumar, Lecture/M.E, Anna University, Coimbatore. (2015-2017) HOBBIES
Reading Books Internet Surfing Solving Sudoku Listening to music PERSONAL INFORMATION
Father’s Name : Mr.R.Muniappan
Mother’s Name : Mrs.Palaniammal Muniappan
Date of Birth : 05th May 1991
Mobile No : +91-994*******
Email ID : **********@*****.***
Passport No : M5622281
Language known : English, Hindi, Tamil.
DECLARATION
I hereby declare that all the information mentioned above is true to the best of my knowledge. I will make it my earnest endeavor to discharge competently and carefully the duties you may be pleased to entrust with me. Coimbatore, TN
Date: PARTHIBAN.M
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