Design Engineer Mechanical

CV

ASHER HIMA THEJA

Phone: 709-***-****

Email: **********@*****.*** Excellent Design & managing Capabilities Address: Hyderabad, India Fluent Speaker of English, Telugu & moderate in French

PROFESSIONAL PROFILE

Enthusiastic and result-oriented professional with comprehensive understanding of product development process from conceptual design to product launch in various projects. Extensive experience in 3D cad modelling of mechanical including complex assemblies, part designs, sheet metal and plastics. Possess good communication and problem solving skills with relentless attention to details. Proven team player ready to contribute in any kind of environment while involving in innovative and multiple products.

EXPERIENCE

GODI Energy / Activa.one, Hyderabad until April 2020.

Role: Associate Product Designer (Powerwall/Electric Vehicle)

Powerwall (Tesla constraints): 1. Responsible for research on Powerwall mechanical aspects and aesthetic design for packaging of Lithium ion 18650 cells. 2. Chosen aluminium-5052 marine grade enclosure for powerwall with NEMA standards as it can withstand in critical environmental conditions. 3. Design, static analysis and topology optimisation of mounting brackets to hold Powerwall that can withstand when mounted to the walls even during earthquakes.

Electric Vehicle: 1. Responsible for conducting market research on EV and their parts, interpret the existing solutions for battery pack mechanical design and its thermal issues along with chassis design. 3D printing of 21700 Li-ion battery cell holders. 2. Create Part modelling, 3D assembly and drawings of Li-ion battery pack and enclosure with topology optimisation for weight reduction along with ease conduction. 3. Chassis for manufacturing process while being responsible for performing design calculation (motor power requirement) for Electric vehicle. 4. Responsible for free 3D software application and software price negotiations. 5. Responsible for vendor management having contacts such as H.B.Fuller, Bosch motors, Gabriel (Anand group). Also making Logo designs with Golden ratio. Operations: Solidworks weldments, Solidworks Simulation, Solidworks MBD, Keyshot, GIMP.

Reddy Automotive Pvt. Ltd, Hyderabad until August 2019.

Role: Mechanical Product designer ( EV Power train design/ Battery swapping station)

3-wheeler EV: 1. Responsible for conducting market research on project. 2. Create part modelling, 3D printing and drawings GD&T of the product using for manufacturing process of gearbox and for applying Patent. Responsible for Innovative mounting support for BLDC motor. Responsible for performing design calculation (gear ratio, drive train) and FAE. Responsible for camera studio virtual settings, texturing, lighting, environment, rendering, producing graphical images of the product for visualisation and animation. Responsible for searching and contacting vendors according to product requirements. Responsible for maintaining mechanical database

Battery Swapping station: 1. Responsible for BSS fabrication of sheet metal using laser cutting, Carbon steel 1020 skeleton structure analysis, quality check. Operations: Solidworks Sheetmetal & CAD, ANSYS static & topology optimisation, Keyshot.

Ensaar Global Pvt. Ltd, Hyderabad until December 2018

Role: Mechanical Product design intern (40hrs/week)

Task: Responsible for conducting market research, prepare project scope - techno commercial and conduct feasibility study.

Responsible for designing multiple prototype options and assess technical feasibility. Responsible for performing design calculation (gear ratio, mechanism, strength and deformation analysis, FAE) for camera Tripod, Minipod, Jig. Responsible for camera settings, texturing, lighting, environment, rendering and producing graphical images of the product for visualisation. Responsible for producing 360-degree product view XR and product animation for visualisation.

Operations: CREO parametric, ANSYS static & topology optimisation, Keyshot & Keyshot XR.

Third dimension, Hyderabad until February 2018

Role: Junior designer for an year

Task: 2d to 3d modelling, training basics on part modelling, sheet metal, reverse engineering, assembly using Unigraphics and GD&T.

Plastics designs A-class, B-class and C-class using CATIA. Responsible for remodelling of designs, drawings that come back from clients.

Innovative Product Development Desk Ltd, England until June 2016

Role :Design Engineer 3 month placement

Task: 2D detailing, 3D modelling, rendering using Creo Parametric. Product catalogue images, vacuum casting for packaging of product.

ACHIEVEMENTS

Highly appraised with Salary increment in Godi Energy Private Limited.

Global Citizen Scientist as NASA volunteer in 2019.

English level – C1.

International verified academic qualification by World Education Services (WES Canada.)

The Children’s Society,London as Volunteer.

1st Prize Winner for designing robotic gripper in Vignan Institute of Technology & Science, Aug 2011

1st Prize Winner for designing pneumatic arm using pascal’s law in NIT Warrangal, Sep 2011

Competed in Robo All Terrain track and achieved 1st Prize in Mar 2012

Received certificate of Organizing from Malla Reddy Engineering College for organizing an event successfully in a college fest

2nd Prize for competing in Hovercraft race and designing it, Oct 2012

2nd Prize in robot wars from VNR Vignan Jyothi Engineering College

IT Literate: Microsoft office suite of products (Windows, Word, Excel, PowerPoint).

G-suite, Office 365, Solidworks Suite.

Practiced and successfully passed training and development on Auto-Cad & CNC in Central Institute of Tool Design.

CORE COMPETENCIES & KEY SKILLS

• Organising &

Planning

• Balancing Work Flow

• Design Lifecycle

• Honest & Respectful

• Punctual &

Dependable

• Adaptable & versatile

• Team Player

• Keen & Ambitious

• Logical Reasoning

• Researcher

• Passionate learner

• Influencing &

Negotiating

HOBBIES & INTERESTS

Playing Chess

Socratic dialogues

Photography

Very Interested in the Product design Industry - New Developments & Concepts

Fashion and films

STUDENT EXPERIENCE

Student Academic Representative (STAR)

Highlights:

Being a point of contact for students on issues relating to the course and facilities and assisted a wide range of students with their academic needs

Directed students regarding information about services offered within the University and the Students’ Union

Motivated students in STEM programmes to participate in research and innovate Course Representative: Bachelors Mechanical Engineering Highlights:

An intermediary between students and faculty members to address issues or concerns throughout the academic year.

A representative of students and researchers to express progress and roadblocks with on-going research including concerns with lab facilities and procedures

EDUCATION

Staffordshire University, England.

MSc. Automotive Engineering 2016

Dissertation on Aerodynamic Truck Design to improve fuel efficiency using PHEONICS

(Computational Fluid Dynamics simulation)

Role: Designed a truck-trailer in Creo (3D modelling, assembly) and compared it with existing Benz model. Compared both the models by simulating in CFD software (PHEONICS) and achieved the improvement in fuel efficiency.

Mini project: Comparison of Additive manufacturing methods such as FDM, SLS Scanned a sport water bottle using 3D laser scanner under supervision, data processing and reconstructing the scanned model along with Mold design.

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Malla Reddy Engineering College, JNTUH, India

B. Tech in Mechanical Engineering 2013

Dissertation on Solar Rover designed with rocker bogie mechanism including solar energy to run the robotic arm and the rover.

For demonstration purpose, a rover was designed with rocker bogie mechanism. Rover utilizes solar energy to drive motors and other electronic circuits including robotic arm with gripper for lifting weights.

Role: Designed rocker bogie suspension and grade ability of rover.

Mini project/internship in Mahindra & Mahindra Pvt. Ltd. Zaheerabad on Productivity improvement in light commercial vehicles

Role: To reduce the slack time of inter cooler fitment and labour at inter cooler mounting stage in LCV Mechanical line, so that the productivity and efficiency ratio will increase.

PORTFOLIO LINKS

https://drive.google.com/open?id=1oR4wAcpcWBbXJVXkTau0z0W9xINk3Aea https://in.linkedin.com/in/asher-setty-5a8b634a

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