Engineer Mechanical

Profile Summary

Principle executive ‘Point of Contact’ for the company; ensured that appropriate strategies are in place and are acted upon according to the priorities; offering a career of over 16 years chronicled by well-earned success Growth Driver: elicited loyalty in volatile situations; tackled insurmountable growth challenges for the plant with focus on accelerating plant performance and enhancing operational efficiency Evolved strategies for implementing world class maintenance processes to curb machine breakdowns, reduce rejection rate, realize operational efficiencies, control variability, costs as well as reduce the cycle-time. Managing a team and guiding staff members to address and resolve performance bottlenecks Displayed paramount efforts in addressing critical challenges head-on, strengthening workforce and accelerating performance at challenged operations

Experience in steel making/continuous casting machine, ingot route to make clean steel in cost effective way Rich knowledge of production of Steel Melting Shop; extensive experience of working on different size of Billet, Bloom & Slab Caster, Induction Furnace, Arc Furnace, Oxygen Furnace & LRF Worked on EAF, LRF, CCM, BOF and Induction Furnace Exhibited a strong and firm approach to sustain and encourage safe work environments and capabilities to streamline operations; applied continuous improvement principles to increase process & maintenance efficiency and company profits Strategic Planner: Developed, initiated, and evaluated new policies, procedures & internal controls; assessed & resolved complex operational problems; resourceful in ensuring sufficient human, financial, and technological resources are available to carry these

Selected Highlights and Contributions

Core Competencies

Plant Operations Strategy Planning Project Management Cost Reduction HSE Management Operational Excellence Techno-commercial Coordination Quality Management Team Management Career Timeline (Recent 4 Associations)

Implemented safe operating

procedures of the plant and ensured

safety of man & machine

Monitored heat wise cost of various

grades and exercise appropriate

controls

Attained reduced process deviation

and zero rejection

BINOD KUMAR

Senior Professional

Acknowledged for strengthening companies to lead in highly competitive situations, targeting assignments in Plant Operations, Project Management and Quality Management with an organisation of high repute *******@*****.*** +91-945******* / 766-***-****, +213******** Work Experience

CCM Section Head, AQS (Algerian Qatari Steel,),Algeria Feb’19 – Till Date Key Result Areas:

Monitoring Steel Melting Shop EAF/LRF/CCM Performance on daily basis and scrap quality; maintaining plant cleaning Steering gamut of activities entailing Steel Melting Shop Closely monitoring Steel Melting Shop performance on daily basis (read & analysing daily log book) Working on 9/15 meter radios, 2 billet caster of each 5 strand with fast cast cube & power mould, fully automatic & level 2 operated plant with120 MT EAF & LRF rout

Facilitating company for proper selection of SMS process and equipment and controlling all shift activities Directing entire plant of SMS administration, operations and maintenance of plant, production and quality Analysing critical behaviour of machines during operations and troubleshooting breakdowns Stabilizing production & maintenance activities of entire unit to ensure smooth operations of the plant Ensuring rated production realization in shortest possible time Conducting regular meeting and drafting MIS reports for SMS complex Plant Head, Minakshi Smelters & Rollers Ltd., Hyderabad Mar’17 – Jan’19 Highlights:

Steered plant production, managed manpower, 35x1 ARC Furnace, 6/11x1 Billet caster, Rolling Mill & all new projects along with the production

Delivered progress toManaging Director and ensured zero breakdown Manager, Electrotherm India Ltd., NCR Apr’13 – Feb’17 Highlights:

Monitored technological parameters according to CCM & FURNACE standard operating practices using level II Analysed availability of tools and sub - materials such as measuring probe, storage area to working floor Executed activities on CCM&furnace main & auxiliaryequipment to make the necessarymeltingprocedurewithinpredefined to catch the sequence

Updated information about chemical analysis and ensured sufficient for compete shift operations Reviewed process data sheets of CCM & FURNACE from heat reports and ensured accuracy of reported data by cross check with level II

Established proper operations parameters, materials required and level II practices and issued technical report for new steel grades

Optimized CCM & furnace operations parameters such as cooling water flow rate Liaised between CCM & LRF & EAF

Developed chemical composition for each steel grade to reach quality stander as need steel production Checked all CCM & Furnace Production Parameters as Tundish Heating - Mould Water Flow Rate & Quantity & Inlet Pressure

& Spray Water & Pressure for Spray Nozzle Tip & PLC & Electrical Connection & Mechanical Followed-up Tundish Temperature (Liquid Steel Temperature in Tundish) & time for ladle empty to inform The EAF Production Engineer to send next ladle

Drafted reports for any problem to solve in morning shift Increased producing in CCM & Furnace and controlled casters performance daily Worked on:

o Flow up possess for materials consumption

o Flow up ladle repairing good inner nozzle, good purse plug, and good slide gate plates to prevent any problems (open free good stirring - leakage)

Delivered training across all the work in CCM production between EAF & CCM machine Sr. Engineer in AdhunikMetaliks Ltd., Rourkela May’09 – Feb’13 Highlights:

Supervised 40x1 MT ARC Furnace, 6/11/12/16/24/48 meter radius Billet/ BloomCastingMachineOperations as Sr. Shift In- charge

Casted various grads as (i.e. – EN-9, En-8D, 20Mn Cr5, file steel, 40Cr 4C, En-1A, SAE-1043, SAE-1053, 55C) Mar’17 – Jan’19

Plant Head,

Minakshi Smelters

& Rollers Ltd.

Feb’19 – Till Date

CCM Section Head,

AQS (Algerian Qatari

Steel, Algeria)

May’09 – Feb’13

Sr. Engineer in

Adhunik Metaliks

Ltd., Rourkela

Apr’13 – Feb’17

Manager,

Electrotherm

India Ltd.

Supervised quality & maintenance of billet/ bloom caster Previous Experience

Engineer, SR Steel, Kottadeniyawa, Sri Lanka Aug’07 – Mar’09 Graduate Engineer Trainee (G.E.T), Jindal Steel & Power Limited (JSPL), Raigarh Sep’04 – Jul’07 Courses

Course on steel making manufacturing at MS Jindal Steel & Power Limited Course on refractory making EAF & LADEL in MS Jindal Steel & Power Limited Course on correct operation CCM in Electrotherm India Limited Course on Heat treatment for metals and alloys

Course on Apply the Safety in Melt Shop

Education

B.Tech. (Mechanical Engineering) from Jai Prakash Vishwavidyalaya, Chhapra, India in 2004 Projects Undertaken

Title: Realization in 2 phases of a Steel Plant for a capacity of four (04) million tons of steel products. Description: Phase 1: Start-up expected in 2019 for a production of two (02) million tons of steel products per year (Concrete and wire rods) by the realization of: A direct reduction unit of 2,500,000 tons pre-reduced from imported Pellets An Electrical Steel Mill for the production of 2,100,000 tons of billets per year Two Rolling Mills to produce 1.5 million tons of Concrete Bonds and 0.5 million tons of wire rod An Industrial Gas Unit, A Lime Production Unit, An Industrial Water Production Unit, A High Voltage Electrical Station, A High Pressure Natural Gas Station, Management and Transport Facilities (Port and Site), Road and Road Beams (Port and Site), Central Maintenance Workshops, Spare Parts Storage Stores and Ferroalloys

Personal Details

Date of Birth: 12th September 1983

Languages Known: English, Hindi

Passport No.: K3425446 (Date of Expiry.: 03.06.2022) Skype ID: binodmishra30

Address: Kushinagar, Uttar Pradesh

Contact this candidate