Engineer Power Plant

Objective:

Seeking a challenging and rewarding career in Planning, Project control & Manufacturing Engineer, where I can contribute my knowledge and skills for growth and development of the organization and to be able to implement solutions and utilize my existing experience that meet the customer requirements using my managerial skills and technical expertise.

Experience Summary & Skills:

Having about 16 years of experience in planning engineer

Expertise in pressure part Fabrication, manufacturing of heavy steel structural Columns, Beams, Girders and EOT crane components & Conveyer and production planning etc.

Achievement-oriented, hardworking and dedicated with strong leadership skills.

Ability to adapt easily and exceptional interpersonal skills help me perform well within a team and independently.

Adroit in administering production & quality operations involving resource planning, in-process inspection, team building and co-ordination with internal / external departments.

Decisive and effective production manager skilled in leading cross-functional teams to meet customer demands and deadlines.

Area of Expertise:

oProduction

oPlanning

oManufacturing

oProjects

Employment History:

Aug-2017 to till date: International Building system factory Co. Ltd, Jubail, Saudi Arabia.

At present working as a PRODUCTION AND PLANNING ENGINEER, Pre-Engineering Building and complete HEAVY STEEL STRUCTURE FABRICATION, Like RAILWAY BRIDGES, RAILWAY GIRDERS, BOX GIRDERS, BOX COLUMNS, Heavy steel girders and Power plant heavy structures etc.)” at SAUDI ARBIA JUBAIL PLANT.

Job profile: - To manage the shift wise production plan with all activity related production on shop floor with planning and achieve the production target and co-ordinate with all concern department for better production, shift wise DPR entry and to maintain the 5S system on shop floor.

Aug-2013 to July-2017: Thermax Babcock & Wilcox Energy Solutions Pvt. Ltd. Pune, India.

(In house vendor with Everdew engineering Pvt. Ltd): TBWES is a Boiler manufacturer for Power Generation like CFBC (Solid Fuel Fired Boilers), Subcritical and supercritical boilers.

Designation: Senior Production and planning engineer.

Responsibility: -

Responsible for execution of entire production activities in a fabrication shop consisting of 86 workmen supported by 04 shift supervisors and 02 QC representatives.

Manufacturing Process Design (Welding & Assembly). Includes Production & planning of Boiler Pressure parts, Pressure Vessels & Heavy fabrication.

Product knowledge including General Process Sequence, Line Balance, Ergonomic & Safety.

Cycle Time Study, requirements of Fixture& Tooling development.

Proficient in managing operations, production activities, streamlining processes / procedures to facilitate smooth production process & enhance productivity.

Adept in implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilization.

Demonstrated abilities in analyzing various reports& successfully providing recommendations for fine tuning.

Possesses excellent interpersonal, analytical, troubleshooting and team building skills with proven ability in establishing quality system/procedures and managing resources.

Exposure & sound knowledge in welding process such as in SMAW, GTAWAND FCAW

Responsible for productivity on shop floor as per quality guidelines. Ensured that required material for production activities are continuously available, and maintained cross-functional stages at all stages.

Prepared Shop Capability Manual (SCM) to define and record shop capacity which helps in design and engineering.

Plan activity and scheduling of long cycle jobs in M.S. PROJECT and decide the priority as per project requirement.

Shop Planning-

Project scheduling – L2 plan

Critical machine plan – L3 plan

Activity wise manufacturing plan – L4 plan

Monitoring the adherence of schedule with respect to plan.

Ensuring no work stoppage in shop due to raw material and tooling’s, also ensuring smooth flow of components at work centers.

Finished goods painting and packing scheduling

Coordination with project & Engineering Dept.

Achievement

Execution of shop floor activities along with team of Supervisor 20 and workmen 220 to 350.

Successful executed subcritical and supercritical boiler manufacturing

1.Reliance (150MW Boilers 02 Nos.) - Subcritical

2.Punta Catalina (330MW Boilers 02 Nos). - Subcritical

3.Duyen Hai 3 (DH3 – 660 MW) -Supercritical

4.AES Masinloc (300 MW) –Supercritical

Aug-2006 to July-2013: THERMAX INDIA LTD, Pune, India.

(In house vendor with SUPREME FACILITY MNGT.PVT.LTD.)

THERMAX is a Boiler manufacturer for (Power Generation).

Various types of Boilers manufacturer like AFBC (Atmospheric Fluidized Bed Consumption), WHRB (Waste Heat Recovery Boilers), EGB (Exhaust Gas Boilers), WGB (Waste Gas Fired Boilers), CFBC (Solid Fuel Fired Boilers), FM (Oil/Gas fired Boilers),

Designation: Head of Plant operations

Responsibilities:

Estimation of monthly capacity of plant at start of the month as per availability of raw material I.e. Manufacturing material &consumable.

Project job planning-scheduling-monitoring, RFT & Report generation.

Daily reporting to higher authorities about progress of work through RFT & MIS.

Monitoring various welding processes that are in shop practice like GTAW, SMAW AND FCAW.

Ensuring optimum utilization of Manpower and availability of all machines in smooth working Condition.

Offering the job for NDT examinations like RT, UT, PT & MPT, PMI and Heat treatment process like Stress reliving, Normalizing etc. as per manufacturing requirement.

Keeping follow up of Production & processes.

Monitoring shop production activities with respect to manpower & material plan to meet daily & monthly targets.

Depute skill wise manpower as per requirement of critical job (Workmen Management Total manpower 120 to 150), Excellent Problem-solving skills

Good communication skills, consistent independent effort and also in team-based environments.

Having Good grasping power, Responsible, Analytical, Self-motivated & Proactive.

Interested area: - TPT(Through-put-time) Reduction job wise.

Achievements:

Production Engineer (Aug. 2006 to March 2007).

Production, Planning & Control Engineer (April 2007 to December 2009) Two times ‘Man of the Month award ‘for the Best Performance.

Production Head (January 2010 to December 2010).

Plant In charge (January 2011 to July2013).

Jan -2006 to July-2006:Shubham Udyog Pvt. Ltd, Bhosari MIDC Pune, India.

Shubham Udyog -Specialization in Sugar machinery, Structural part & Pressure part manufacturing,

Designation: Production Engineer.

Responsibilities:

Production shop supervisor for mfg. all Boiler pressure parts like steam drum, Water wall panels, down comers, Riser etc.

Scheduling & planning for manufacturing as per IBR.

Co-ordination and communication with client & Third-party inspection agencies.

Prepare production, manpower & material plan as per daily & monthly targets.

Visual Inspection, dimensional checking of fabricated components and problem solving related to production

Sep-2004 to Dec-2005: Unimech Industry, Bhosari MIDC Pune, India.

Unimech Industry - Specialization in Conveyer, EOT crane components and all types of structural part etc. (Fabrication).

Designation: Production Engineer

Responsibilities:

Preparation of resources plan for production with strong effort that production should not interrupt or avoid delay.

Strong orientation to achieve management goals with quality of product, minimum

Waste and work safety in plant.

Daily reporting to higher authorities about progress of work.

Try to give best result to the costumers.

EDUCATIONAL PROFILE:

B-Tech. in mechanical engineering From Karnataka state open university.

Diploma in mechanical engineering from Bangalore Board of technical Examination (KARNATKA).

IT SKILLS: -

Well expertise in Windows, Linux. MS Office, Excel, Power point etc.

Most of the internet-based software.

ERP System (BAAN)

Language Skills

Fluent spoken and written English, Urdu, Hindi and Marathi

Basic Arabic

Effective Communication Skills, Ability to work in tough and Hard Conditions.

Personnel Information:

Date of Birth : 27/07/1982

Contact Address : F No.14, Nambardar apartment, Jogabai, Jamia Nagar New Delhi-25

Nationality : Indian

Passport No : P1680360

Marital status : Married

SHAHID ASHRAF

IBSF, JUBAIL, Saudi Arabia

Contacts: +966*********,

+917********* (WhatsApp)

Email & Skypy: ************@*****.***

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