Engineer Maintenance

A.ARAVINDAN

Phone: (M) +919*********, E-mail: **************@*****.**.**

Flat No F-13,Ashok Manor Apartment, Ruby Builders,Lakshmi Nagar extension,Selaiyur,Chennai-73

OPERATIONS & MAINTENANCE PROFESSIONAL – INSTRUMENTATION

To work in a stimulating milieu for the maximum utilization and application of my broad skills and expertise.

Strategic Planning

Project Management

Customer Support & Satisfaction

Team Management

Business Development

Visionary Leadership

PROFILE

Competent, diligent & result oriented professional with an experience of 12+ years in Instrumentation, Operations & Maintenance, Installation of Control Equipment, Calibration, Testing; currently spearheading function with Orchid Chemicals Limited, Chennai as an Executive – Instrumentation.

Good practical experience in carry out independently all jobs including installation, calibration, erection, commissioning, configuration, loop checking of all types’ field instrument; Hands on experience in Delta V DCS & PLCs.

Proficiency in, Erection, Installation & Commissioning, troubleshooting and maintenance operations of all wide range of field instruments.

Skilled in conducting fault diagnosis and failure analysis to promptly overcome operational bottlenecks with demonstrated capabilities in handling the entire range of project management activities.

Consummate professional with excellent planning, execution, monitoring and resource balancing skills, attention to detail as well as the ability to build and lead effective teams.

SUMMARY OF SKILLS

Key Deliverables:

Responsible for calibration activity of the field instruments and maintaining the reports as per GMP.

To prepare qualification documentation like Instrument I/O List, Datasheet Preparation, maintaining spares.

Performing Installation, commissioning, maintenance and calibration of different type of SMART & Fieldbus instruments such as Pressure, Temperature, Flow, Level sensing, indicating, Controlling Instruments.

Carrying out Maintenance and Calibration of different type of Analytical instruments like online pH Conductivity, sulphur, Nitrogen and oxygen Analyzers.

Handling online calibration of HART devices such as, pressure, temperature, level, flow,& Transmitters.

Hands On Experience in Handling Variable Frequency Drive(VFD) like Allen-Bradley, ABB, Siemens etc…

Installing, calibration, trouble shooting and Loop checking of all the field instruments

Configuring and faults diagnosis of DCS, PLC, Profibus Communication, Analyzers and Control Loops

Designing, Implementing and Commissioning of new control loops as per site requirements.

Experienced in flow meters configuring electromagnetic, orifice plate, ultrasonic, vortex, mass flow meter

Maintenance and calibration of the Pneumatic valves like control valve, SOV, PCV,VRV etc.

Managing Termination, loop checking and trouble shooting of different Control Systems including PLC control panels and DCS control panels.

Experienced in the field instruments and control systems procurement activities.

Technical support for the instrumentation team

Spearheading efforts for handling detailed planning & scheduling maintenance operation and coordinating on-site activities to ensure smooth work progress and timely execution of projects with optimum utilization of resources.

Performing preventive and corrective maintenance including calibration and troubleshooting of various pneumatic and electronic field and panel instruments.

Commissioning and decommissioning, configuration of instruments, trouble shootings of Instruments which is connected with the DCS.

TECHNICAL PROFICIENCY

Design

Preparation of Instrumentation Tag Index.

Preparation of Instrumentation I/O List.

Preparation of Instrument Data Sheet.

Preparation of JB Termination Drawings.

Database Design

Identifying standard components like motors, valves & control loops etc from P&ID.

Generating typical data elements (points) for each of these components.

Field Instrumentation

Hands of experience on various field Instruments like Temperature, Level, Flow, Pressure, Weigh Indicators, and Analyzers etc.

Supervision, Testing & Commissioning

Supervision of DCS and PLC I/O Installation, Marshaling Panel and Field Instrument Erection.

Supervision of Cable tray/Duct installation & Cable Laying.

Supervision of Loop Check activities.

Strengths and Achievements

Industrial Automation PLC,DCS at Technocrat Automation (P) Ltd

Undergone training programme regarding TEMPERATURE /PRESSURE CALIBRATION in ELECTRONICS TEST AND DEVELOPMENT CENTRE -Government of India Ministry of Communication & Information Technology-Department of Information Technology STQC Directorate, Chennai

ORGANIZATIONAL EXPERIENCE

Organization : Mylan Laboratories Limited

Industry : Pharma

Destination : Senior Executive (Reporting to manager)

Duration : Jan 2019 to Till

•Maintenance and troubleshooting of all field instruments,automation system and supporting breakdown rectifications.

•Handle Documentation related to PM& Breakdown as per GDP norms...

•Coordinate with Cross functional teams for the routine breakdown rectification, Calibration and qualification requalification activities.

•Perform SAP operation for the breakdown notifications, planning and scheduling calibration of instruments and pm of equipment’s, purchase requisitions.

•Perform Addition, deletion and modifications of instrument details & equipment’s PM details in SAP and manual.

•Participates in Loop Checking, Pre-commissioning, pre-shutdown, shut down, post shutdown and Start up activities.

•Participating in Installation Qualification (IQ) for new equipment’s &deviations and change control activities.

•Supporting Validation activities for the equipment’s like Autoclave, cold room, incubators and refrigerators.

•Conduct simple & effective training of company internal procedures for the external vendors and consultants.

•Handling of External Vendors for equipment’s services & calibration.

•Handling of Equipment spares management on instrumentation.

•Supporting QMS for closing the incidents and change controls..

•Follow entry and exit procedures as per GMP compliance.

•Handling of Calibration, PM, Breakdown Management and compliance.

•Follow vendor quotations, PR, PO, service entry in SAP & manual Perchance department and department head.

Organization : Orchid Chemicals Ltd

Industry : Chemical

Destination : Executive (Reporting to manager)

Duration : Oct 2009 to Jan 2019

Responsibilities :

Responsible for fault diagnosis,troubleshooting,and calibrations of field instruments likes pressure

Flow, temperature,and level control valves and load cells.

Experienced in calibration of level using DPT, Guided wave radar,and Load cells

Installation, Commissioning and fault diagnosis of Tank Radars [Rose mount,E&H]

Experienced in calibration of Analyzers like, pH, conductivity, oxygen Sox and Nox.

Responsible for fault diagnosis, troubleshooting of Centrifuges, Reactors and FBD systems.

Experienced in Reactors Batch to batch calibration and verification before batch start Up.

Maintenance fault diagnosis and troubleshooting of Autoclave’s.

Installation Maintenance and troubleshooting of Variable Frequency Drive of make Allen-Bradley,ABB.

Responsible for preventive maintenance of field instruments and maintains test equipment, keeping records of the jobs, equipment history and calibration data’s.

Experience of installation, calibration and testing of Control Valves make Fischer,Forbes Marshal, Samson,

Jonson controls etc..

Worked with discrete elements like limit switches, proximity switches, level and pressure switches and solenoid valves.

Worked on Rotary actuated and Diaphragm actuated Control valves, and their accessories I/P convertors.

Previous Experience

Organization : Mohan Breweries and Distilleries Ltd, Chennai

Industry : Power (18 MW)

Destination : Senior Engineer Instrumentation

Duration : Jul 2008 to Sep 2009

Responsibilities:

Configure and troubleshooting of Distributed control system,programmable logic controller.

Knowledge on Yokogawa DCS CS-1000

Designing and implementing of new control loops as the recruitments

Installation troubleshooting Loop Checking of all the field Instruments from control room to field

Maintenance, Commissioning and Calibration of the field Instruments like Mass flow meter Oxygen

Analyzer and Transmitters like Pressure, Level, Flow,Temperature, PH Conductivity and DP cell etc…

Calibration of Level Transmitters using Dp cell, Leveltrol

Maintenance and fault diagnosis of Analyzers

Installation and fault diagnosis of temperature sensors RTD and Thermocouple

Calibration and installation of Current to Pneumatic converter and Positioner

Calibration and servicing of control valves [Instrumentation Ltd, Fisher, MTL, Continental]

Maintenance and Fault diagnosis of pneumatic valves like, Shut off valve(ROV), SOV.

Preparing of I/O details and instruments list for the process instruments.

Organization : M/s Operational energy group Pvt Ltd, Chennai

Industry : Power (10 MW)

Destination : Assistant Engineer Instrumentation

Duration : Jan 2008 to Jun 2008

Responsibilities:

Configure and troubleshooting of Distributed control system,programmable logic controller.

Knowledge on Yokogawa DCS CS-1000

Designing and implementing of new control loops as the recruitments

Installation troubleshooting Loop Checking of all the field Instruments from control room to field

Maintenance, Commissioning and Calibration of the field Instruments like Mass flow meter Oxygen

Calibration of Level Transmitters using Dp cell, Leveltrol

Installation and fault diagnosis of temperature sensors RTD and Thermocouple

Preparing of I/O details and instruments list for the process instruments.

Organization: Auromira Energy Group India Ltd, Chennai

Industry : Power (7.5 MW)

Site : M/s Chitra Bio Energy Ltd, Pudukkottai

Destination : Junior Engineer Instrumentation

Duration : Dec 2006 to Dec 2007

Responsibilities:

Configure and troubleshooting of Distributed control system,programmable logic control

Knowledge on Metso Automation DCS with Version 4.2

Designing and implementing of new control loops as the recruitments

Installation troubleshooting Loop Checking of all the field Instruments from control room to field

Maintenance, Commissioning and Calibration of the field Instruments like Mass flow meter Oxygen

Calibration of Level Transmitters using Dp cell, Leveltrol

Installation and fault diagnosis of temperature sensors RTD and Thermocouple

Organization: M/s ETA Engineering Ltd, Chennai

Industry : Centralized Air Conditioning Plant

Site : Scope International Ltd, Chennai

Destination : Graduate Training Engineer

Duration : May 2005 to Aug 2006

Responsibilities:

Operation and Maintenance of Building Automation system (BAS) in multi storyed buildings using SCADA software with PLC programming

Job involves calibration and Monitoring of various Instruments such as pressure, temperature, flow, level connected to centralized plants, Electrical Power System etc..,

EDUCATION

2005 …..Bachelor of Engineering in Instrumentation and Control with 67%

Institution: A.V.C College of Engineering Mayiladuthuari [Anna University].

2001 …… HSC with 85%

School : Holy Angel Matric higher Secondary School, Chennai.

1999 …… SSLC with 74%

School : Holy Angel Matric higher Secondary School, Chennai.

.

PERSONAL DETAILS

Date of Birth: 03rd Sep 1983

Father name: R.ARULPRAKASAM

Mother name: A.VIJAYAKUMARI

Languages Known: Tamil & English.

Marital Status: Married

Nationality: Indian

Passport No : N4284423

Date of Expiry: 02.11.2025

I declare that the information given is true to the best of my knowledge and belief.

Sincerely,

Place: Chennai

Date: / / (Aravindan A)

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