Plant head

Otikunta Sai Udaya Bhanu,

Plant Head

Zuari Cement Limited - Sitapuram Power Division.

: D NO: B1/2, Sitapuram Township, Dondapadu village, Chinthalapalem Mandal, suryapet (Dist.), Telangana-508246

: +91-984*******; : adetyo@r.postjobfree.com

Plant Head - Sitapuram Power Division – Zuari cements Limited.

Offering 19 Years of experience in which 6 years as HOD of Kesoram Power Plant and 2 Months as Plant Head at Sitapuram Power Division.

PROFILE & STRENGTHS

Competent, diligent & result oriented professional, offering 19 years experience across Captive Power Plant Operations & Maintenance Functions, Project Planning, Budgeting/AOP/MIS Reporting, Recruitment & Training and Liaison & Coordination; currently spearheading as Plant Head at Sitapuram Power Division from 2 months and previously as HOD, Deputy General Manager / Captive Power plant and KIL Strategic Core committee member in improvising EBITDA & Kaizen committee lead with M/s Kesoram Industries Limited, Cement Division at Basant Nagar Unit.

Dexterity in handling operation and maintenance of coal based Captive Thermal power plant and adherence to departmental policies, goals, objectives and procedures with the ability to relate theory with practice; thorough exposure across generating PM schedules and procedures and their implementation.

Adept at formulating & implementing strategies to track flaws and drawing inputs to realign tactics/strategies to streamline the proper functioning; proven expertise in Improvising plant heat rate and reduction of APC % and formulating Annual budget, Generating SOP’s, Implementing AOP and MIS reports as per management policy.

Pivotal in handling operations and maintenance of Power generation equipments; efficient in reducing machinery downtime and planning and estimating any boiler repairs within budget.

Excellent time management skills with proven ability to work accurately and quickly prioritize, coordinate and consolidate tasks; resilient with a high level of personal integrity and energy experience.

Handling concept of TPM, ISO 9001, 14001and 18001.

KK Pillar chairman of the Kesoram Cement Unit.

ORC secretary and Unit sports secretary at Kesoram Cement.

Core Competencies

Captive power plant Operations & Maintenance Functions Group Captive Power Plants trouble shoots Erecting and commissioning of new projects, Budgeting/AOP/MIS Reporting Strategic planning Project Planning Recruitment & Training Liaison & Coordination

Key Accomplishments

Effectively accomplished complete overhaul cycle of boiler, turbine, ROP Equipments and RLA study of Boiler.

Planning and Implementation of in house developed Plant heat rate reduction projects and Optimization project of boiler feed coal quality, APC reduction modifications, Sox reduction pilot project to comply with CPCB Norms.

Success full execution of planning, procurement and erection of 100 TPH coal handling plant and 75 meters height boiler stack.

Optimization of Plant Specific water consumption.

Effective implementation of PM activity and Annual overhaul activity for plant reliability improvement.

Pivotal role in replacement of first five rows of blades and repairs of the diaphragm fins in steam turbine.

Installation of New product development projects.

Paper presentation in “Conference on Enhancing Energy Efficiency in Captive Power Plants” organized by CII regarding “Energy saving proposals and innovative modification in Kesoram Captive Power Plant”.

Received “ Energy Efficient Unit “ award in 20th National award for Excellence in Energy Management 2019 organized by Confederation of Indian Industries CII in September 2019.

PROFESSIONAL EXPERIENCE

M/S Kesoram Cement - Thermal Power House from Aug 2001- till date

Deputy General Manager (HOD)- Operation & Maintenance (Captive Power Plant)

Plant Head at Sitapuram Power Division from May 2020.

Spearheading efforts across handling the entire gamut of functions pertaining to operations and maintenance functions of Power Plant of 43 MW capacity and all the equipment in powerhouse.

Responsible for preparing annual budget plan and executing the same in conformity with Company policy.

Supervising all the departments in managing & executing with flawless uniformity the entire operations and maintenance activities involved in the Plant.

Strategically minimizing performance bottlenecks for achieving high productivity with maximization of man, material & machine; efficient in managing the operations while achieving maximum cost savings without hampering the process.

Instrumental in implementing planned and preventive maintenance schedules to maximize operational life of all machines; defined schedule of activities and deployed manpower judiciously to accomplish work execution within laid out timelines.

Implementing maintenance plans to minimize downtime and losses of all machines within given time frame; efficient in failure analysis while ensuring application of best maintenance practices.

Developing and maintaining healthy and cooperative working environment within organization by assisting and coordinating with others time to time to ensure smooth flow of business operations.

Responsible for formulating and implementing developmental activities, manpower planning for the execution and maintaining coordination with outside agencies for overhaul of the unit.

Effectively maintaining coordination and liaison with government authorities such as Director of Boilers related to boiler operation, modification and certification.

Monitoring the services of staff, designing working schedules for them and allocating specific duties.

Leading efforts across implementing effective departmental policies, goals, objectives and procedures while consulting with plant head, organization officials and staff members as per requirement.

Playing a pivotal role in assessing the staff requirement, recruiting and hiring employees; also developing and arranging training sessions to keep the skill level of the new employees.

Adeptly preparing, maintaining and implementing annual budget plan, AOP and MIS reports as per management policy.

Successfully executing ISO-9001, 14001, 18001 and TPM activities in the power plant.

Worked with M/s Vasavadatta Cements Captive Power plants of 62.5 MW (5 Units) in project Planning and also worked with M/s Mangalam Cement in Planning and erection of 18.5 MW Thermal Power House from May’ 2006 to October’2006.

Optimized resources while identifying and mitigating bottlenecks in the line involving cost management, production planning and controls for several machines while inspecting that the Power generation is within the quality parameters with minimum waste generation.

Identified & systematically influenced factors that drive cost, quality & schedule while using skills & expertise in technical projections and maintenance operations.

Monitored all the operative departments under the control with a view to ensure proper resource allocation and optimization. Provided technical expertise to both the Operations & Maintenance departments at the plant and sister concern plants.

ACADEMIC & PROFESSIONAL CREDENTIALS

Boiler Operation Engineer (B.O.E.)-Certificate of Proficiency

Director of Boilers, A.P

Bachelor of Engineering (Mechanical Engineering)

Bharthiar University/Tamil Nadu College of Engineering

Computer Proficiency

Windows, MS-DOS, MS-Word, Excel, Power point and Internet Applications

Date of Birth: 2nd October 1978

References: Available on request.

Notice period: 1 Months.

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