Deepak Kumar

Dy. Manager -Electrical

JK Cement Works- Nimbahera (Raj)

Mobile: 889-***-****

E-Mail:adetry@r.postjobfree.com

ELECTRICAL ENGINEER

In quest of middle level assignments in Project Management, Installation & Commissioning, Maintenance & Troubleshooting in Electrical Domain with an organization of repute

PROFILE

An Electrical Engineer with an Experience of around 11 Years in:

Maintenance & Operation Shift Operation CBM Engineer

Safety management Electrical Planner Inventory Management

SAP PM Module Super-user Cost Control Erection & Commissioning

Gained experience in SAP System Applications & Products in data processing on MM (Material Management) and PM (Plant Maintenance)

Proven competencies in implementing preventive, planned and predictive maintenance schedules to maximize uptime of machines. Capable of conducting root cause analysis of failures and devising breakdown solutions with minimum turnaround time

Interpersonal and management skills with ability to handle multiple tasks. Exceptional talent for problem solving and ability to handle multiple functions and activities in high pressure environments with tight deadlines

Expertise in maintenance, installation & commissioning, testing, man management and in mapping the schedule of preventive maintenance and in implementing it

Successfully managed the maintenance of Electrical & Mechanical Equipment

Possess a flexible & detail oriented attitude

CERTIFICATION

Vibration level-2 certified-SKF.

Microsoft project Certified-CADD

Plant Emergency rescue team member certified by 3rd party

Taken Kiln Measurement training from Holcim-Holderback technical cell team & implemented in plant.

PM Super-user training taken from Holcim-Holderback technical cell team.

PROFESSIONAL EXPERIENCE

Since Sep’2019: JK Cement Works-Nimbahera, Rajasthan

Assignment Handled: Looking after Electrical Planner activities for Nimbahera plant & accountable for implementing preventive, planned and predictive maintenance schedules to maximize uptime of machines

Mar’2010 to Sep’2019: Ambuja Cement Limited -Darlaghat, Himachal Pradesh

Assignment Handled:

Mar’2010-May’2011 Shift Operation & Commissioning Engineer –Clikerization Unit-Rauri (7000 TPD-Kiln)

Jun’2011-Jul’2015 Electrical planner –Clikerization Unit-Rauri (7000 TPD-Kiln)

Jul’2015-Sep’2019 CBM Engineer –Integrated Cement Plant Unit-Suli (6500 TPD-Kiln, 3-Ball Mill, 2-VRM)

Oct’2009 to Mar’2010: Ambuja Cement Limited -Rabriyawas, Rajasthan

Assignments Handled: Started carrier as GET-Electrical & came in Electrical shift for smooth operation of plant equipment.

MAJOR JOBS & ACHIEVEMENT

JK Cement Works –Nimbahera (Rajasthan): Since Sep’2019

Accountable for working in implementation of maintenance strategy & maintain equipment master data as Planner

Equipment Preventive Maintenance routine strategy were created and implemented to improve equipment reliability

Managing the operational and maintenance activities pertaining plant and improvement of productivity and quality to achieve optimum cost levels

Successfully completed SAP PM Module standardisation & enhancement project.

Successfully completed Mangrol Line-3 & Nimbahera Expansion Project capitalization around 810 Crore with Capex team.

Provided training on RCA, FMEA & CBM at RTC (Regional training Centre) Nimbahera to nearby cement plant Engineers & Managers.

Conducted training to Nimbahera plant’s E&I & production team on SAP PM Module & its benefits

Equipment downtime analysis and implemented improvement action plan to enhance equipment reliability to meet production requirement

Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets

Guide & helped time to time our WBI & CBM Engineer in related to technical issue

Ambuja Cement Limited (Oct’2009 to Sep’2019)

Ambuja Cement Limited: Unit-Suli, Darlaghat (HP): from Jul’2015 to Sep’2019

Successfully completed shutdown 2018-19 of kiln, where major job of kiln shell (13Mtr) replacement and tyre replacement under supervision of CBM guidelines.

Successfully managed the maintenance of Electrical & Mechanical Equipment by use of CBM techniques, enhanced equipment reliability & increased MTBF of Kiln & Mills.

At time of leaving, Kiln MTBF was 650Hrs & Cement Mills MTBF were around 320Hrs (12month rolling Avg).

Implementation of Mobile App of Walk By Inspection.

Monitoring plans/schedules to start maintenance activities & achieving targets and implementing maintenance systems at site

As CBM Engineer done Equipment Vibration analysis, Thermography, Transformer oil analysis, Electrical Motor diagnostic, VRM & Ball Mill wear measurement, Thickness, Belt Shore-A hardness, Kiln running mechanical measurements like shell ovality, shell run-out, Girth gear run-out, Tyre wobbling, Support roller shaft bending moment, Tyre migration & shell temperature profile and if found any deviation reported to concern department with remedial action plan to improve equipment reliability and avoid breakdown.

Vibration analysis done & Identified RM VRM Gearbox dominate abnormal gear mesh frequency well in 3 months advance from DALOG online monitoring report generated by DALOG-Germany & was shared with concern team with remedial action plan.

Plant RCFA coordinator, to conducted breakdown analysis & tracked improvement action plan to be completed within time, which was also being tracked by Techport (ACC & Ambuja centralised Technical Cell) and critical breakdown had been shown in monthly performance board meeting.

Plant (Rauri & Suli) SAP PM module super-user, to maintained equipment master as per Lafarge Holcim guide line.

Plant Asset code system (ACS) controller, to provided & maintained equipment technical identification as per Lafarge Holcim guide line.

Inventory control and cost optimization ideas implementation to reduce overall cost of production.

During shutdown involved in Mechanical Maintenance, got maintenance experience of ESP, Grate Clinker Cooler with Hydraulic, Kiln & Inspection of Gear Box, Process fan.

Member of Equipment trial team to ensure equipment functioned properly after major shutdown maintenance.

Member of daily PD meeting to analysis plant power report, breakdowns & identified the scope of improvement.

Maintained ISO documentation for department.

Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst Team members

Ambuja Cement Limited: Unit-Rauri, Darlaghat (HP): from Jun’2011 to Jul’2015

Developed Electrical Equipment Preventive maintenance strategy on basis of OEM & maintenance team experience & was implemented.

Developed SOP & SMP for Equipment maintenance, to improve electrician skill, avoid mistake & hassle free maintenance.

Identified critical spare part through Failure mode effect analysis (FMEA) methodology & maintain sustainable plant inventory.

Identified Electrical general consumable spares & accordingly defined Min-Max & ROP (Reorder point) in SAP to avoid hassle free maintenance of equipment.

Department Equipment level annual budget done with help of equipment maintenance history record & maintained sustainable inventory level in warehouse.

Successfully managed the spare parts planning, operation & maintenance of Electrical Equipment as

- Siemens 8BK80 6.6KV MV Switch Board

- L&T Yaskawa MV Drive 2300KVA & 3000KVA

- L&T PCC, MCC, PMCC, PDB & LDB

- MV/LV Motors (Upto 5600KW)

- LV VFD- ABB ACS800, ACS550, ACS800 Kiln Twin drive with Master slave configuration

- Battery & Battery Charger- KMP220P Amco Shaft Battery, 220TP float cum boost HBL Nife Battery charger

- Distribution Transformer (CGL and EMCO)

Team member of Electrical Equipment Hazard identification & risk assessment to ensure safe work place & practices.

Equipment Walk By Inspection check sheet were developed & implemented.

Work load balancing was done for department manpower & according Scheduling and planning predictive, preventive maintenance for process plants in SAP on weekly basis & ensure timely completion.

Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management, manpower planning

Establishing project review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholders and end user clients

Installation and commissioning of the heavy equipment as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities

Expertise in handling KPI (MTBF,NAI,OEE), Bar chart, Pareto analysis, RCFA, Solve, MIN-MAX, critical spares

Holcim MAC Audit in 2013, Rauri Plant got 16-MAC block Green & 4 block yellow and stood top position in entire Ambuja group.

Ambuja Cement Limited: Unit-Rauri, Darlaghat (HP): from Mar’2010 to May’2011

Completed Plant-Rauri 7000 TPD Kiln project commissioning of Equipment, followed by trial runs and worked to maintain plant for stabilized operation.

Ensured effective site management and discipline to ensure safe & timely execution of the projects.

Adopted all safety precautions while erection and commissioning.

Prepared Equipment base frame drawing.

Managing Overhauling and maintenance of HT, LT drives up to the capacity of 5600KW, DOL, RDOL, HDOL, HSDS, LRS, and GRR

Handling Communication and coordination with state electricity board (HPSEB) at state load dispatch centre (SLDC), D.G.P.P. and at nearby substation in case of power failure, during load restriction, power abnormality like voltage fluctuation, low voltage, low frequency

Ambuja Cement Limited: Rabriyawas (Rajasthan): from Oct’2009 to Mar’2010

Started my carrier as GET & during training phase learnt about the cement manufacturing process, equipment operation and maintenance

Came in Electrical shift & learnt electrical equipment troubleshooting & prepared daily power report.

Done Project on 5s System at Rabriyawas in Electrical workshop & identified scrap, absolute spares

Safety

Safety Ambassador for Kiln Section to identified the hazards & hazards activities to make workplace safe

Plant rescue team member

Member of development of “Isolation matrix” for critical equipment like, Mills, Kiln, ESP & Bag house etc

EDUCATIONAL & PROFESSIONAL CREDENTIALS

B.Tech (Electrical Engineering); 2009

IEET, Baddi (affiliated to HPU)

MBA (HR & Marketing); 2015

ICDEOL, Himachal Pradesh University- Shimla

Computer Proficiencies: MS Office, Internet, SAP Module (PM, MM)

Date of Birth: 21th January 1985

Linguistic Proficiency: Hindi and English

Hobbies: Playing Badminton & cricket, Bike & Car driving, Adventure touring.

Address: C/o Nagar Mal Goyal Building, Near Kartar Niwas, Gandhi Mohalla, Solan HP-173212

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