Machine Operator Maintenance
Resume:
R.Raja
Email: **********@*****.***
Mobile No: +91-638*******
Seeking challenging role student at same time work in practic school
Maintenance/ Maintaining in EOT Crane, Pumps, Crusher mills, Furnaces, Hoist, Power Generator / Man power management, Planning, preventive and breakdown maintenance as well as spare part management in an organisation of high repute.
SNAPSHOT
A dynamic individual with 7+ years of experience in Plant and equipment Maintenance/ planning, preventive and breakdown maintenance/ Man power management.
Presently associated with ARCOD soles private limited last division .Farida groups
Successfully handled the breakdowns, preventive & planning maintenance for special purpose of glass cutting machines, Autoclave, furnace, Assembling line, PVB & Final Inspection lines.
Knowledge in Handling Plant maintenance and availability of the machine, Man power management, spare parts procurement & Management.
Expertise in carrying out Breakdown, Preventive, Planning maintenance, Machine availability, Cost and energy saving project, Spare parts management.
Extensive experience in Machine availability management, Spare parts management, monitoring the energy in the machine day wise losses, to strengthen root cause analysis.
Instrumental in motivating machine operator to upgrade communication for the failure of the equipments and taking steps for the same.
In-depth understanding of the problem with proper WHY WHY ANALYSIS & ROOT CAUSE and reduce the MTTR & Increase the MTBF by displaying details of the problems.
Excellent negotiation skills with expertise in conducting analysis of PROBLEM with team.
Strong inter-personal skills able to communication & Develop the new comers at all levels.
CAREER CONTOUR
From Aug 2019 to till now (dupty team leader Maintenance)
ARCOD SOLES private limited LAST MANUFACTURING FARIDA GROUPS
Roles and Responsible
Strong Experience in Maintenance of EOT Crane, Bucket Elevators, Crusher Mills, Pumps, Hoist & Power generator.
Responsible for Heavy equipment maintenance.
Responsible for coordinating and planning in Predictive and Preventive maintenance.
Knowledge about KPI Parameters of MTTR, MTBF, MDT, Cost analysis, Energy as per standard.
Involved in the design of new machines and equipment, whilst at the same time taking account of cost, availability of materials, strength and maintenance requirements.
Team management and networking with user departments in lamination plant process.
Knowledge on maintenance management system of TBM/CBM/Predictive and preventive maintenance in Heavy equipments.
Explaining technical problems to non-technical colleagues & Facility training and development of team.
Involving in Daily performance monitoring system with Manufacturing team.
Effective why-why analysis and permanent closure of the breakdown.
Actively involved in the glass preprocessing-line commissioning, installation and design modification/improvement activities.
Spare parts management in Plant & Equipment based inventory in SAP.
Sustaining the machine basic conditions and up keeping equipments spare parts life.
Continuous monitoring of energy efficiency plant & Equipment in lamination plant.
Spare cost reduction by alternative technical solutions.
Knowledge about WCM Reliability pillars and Autonomous maintenance pillars.
Periodic calibration of Temperature, pressure and flow control equipments.
Knowledge on safety: Lock-Out Tag Out & Ensuring 100% compliance on the same, Work permits.
Developing training modules of Kaizen, SOP, OPL for train the internal team.
Ensuring safety norms as per the orgizatation guidelines while implementing various projects as well as performing maintenance activities inside the plant
Previous Employer
M/s Saint-Gobain India ltd at Chennai
Supplies automotive glazing and modular components for the global vehicle manufacturing iworld level MNC.team member (2012-2018)
Sunway manufacturing excavator service center Malaysia service engineer (2018-2019)
Roles and Responsible:
Breakdown maintenance in CNC, VMC, HMC and Turning centres
Makino slim, Makino a51, ams, okuma, puma-v400, fuji, bfw, lmw, ntc
Attending breakdowns & doing preventive Maintenance in Following Conventional M/c’s.: - Copy Turning Lathes, Vertical Boring M/c’s, Milling M/c’s,
Attending breakdowns & doing preventive Maintenance in Following
spindle allayment, ball screw allayment, lm block allayment,
chain conveyer, roller, belt conveyor
Carrying out Periodical Maintenance & attending breakdowns in DG sets and Air Compressors, Water pumps, Cooling towers.
Trouble Shooting in Hydraulics and Pneumatics systems
Monitoring of MTBF & MTTR of Machines
Implementing TPM Techniques to Retaining the Machine Original Conditions
Highlights
Best annual excellence award in 2015 for kaizen for Assembly Line Tam-glass conveyor restoration, zero breakdowns for 2 years.
Best energy saving award in 2015-2016 for re usage of furnace exit air to glass de-airing unit to reduce heater, annual savings of INR 15.5Lakhs.
Successful completion of Green Belt project to reduce grinding operation related breakdowns from 22hours/month to less than 4 hours/month.
Successful completion of yellow belt project for MTTR reduction in final controlling inspection robotics line.
Training
SMC Pneumatics system.
WCM Training for MK, SK Projects.
Fire safety training, Safety and first aid training program.
7 QC tools, LOTO (Lock-out Tag-out) devices training.
Work permit (Hot- Work, Cold-Work, Confide space, Height work etc.).
IT SKILLS
Tools : MS office, Internet applications, AutoCAD.
Academic.
SSLC
CONCORDIA HIGHER SECONDARY SCHOOL, AMBUR 67% (2010)
Diploma in manufacturing technology 87.6% (2016) Nettur Technical Training foundation (NTTF) Chennai
Personal Vitae
Name : R.Raja
Date of Birth : 04-03-1994
Marital Status : Single
Passport number : R0266770
Nationality : Indian
Languages Known : Tamil, English
Declaration
Declaration:
I declare that the above-furnished details are true to the best of my knowledge and belief.
Date: Yours faithfully,
Place: (R.Raja)
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