Mechanical Engineer Quality

DHARMESH SHANMUGAM

MECHANICAL ENGINEER

***** ***** ***** ******, ***#106, Farmington, MI-48335

+1-609-***-**** ~~~ *********@***.*** ~~~ www.linkedin.com/in/dharmesh-shanmugam-ds6973

OBJECTIVE

Passionate and self-driven engineer accustomed to work in fast-pacing environment. Experience in testing car prototypes, completing detailed 2D and 3D engineering drawings and sketches, and analyzing any engineering changes. Possessing great analytical skills, well-developed problem-solving skills, and excellent teamwork abilities.

ABILITIES

Software: AUTO-CAD, CREO, ANSYS, SOLIDWORKS, MATLAB, SIMULINK

Courses: Powertrain systems, Mechanical Vibrations, Modern control systems, Body and chassis components, Autonomous Vehicle, Automotive Control Systems, Vehicle dynamics, Automotive HVAC

Language: C, Python

Machining: Lathe, Welding, CNC

PROFESSIONAL DEVELOPMENT AND WORK EXPERIENCE

Attempt IT Solutions Farmington, MI, USA

Validation Engineer March 2019- May 2020

Responsible for Validation of Powertrain systems and ePT (Electric Powertrain) System on HIL, based on Component Functional Technical Specification (CFTS) documents and Vehicle Feature (VF) requirement documents.

Induced faults to ensure ECM warning systems are compliant for Torque Security and On-board Diagnostics (OBD) to test the reliability and durability of vehicle features against fault based diagnostic testing.

Conducted verification testing to ensure diagnostic calibration and software meet functional objectives through HIL testing.

Performed ECM Software and calibration verification tasks of Vehicle Systems through HIL testing on dSpace HIL simulators using ProveTech and ETAS INCA.

Identified issues relating to software, model, requirement and calibration. Reported issues on the Powertrain Issue Tracking System (PITS)

Performed Documentation of test Results, development of test cases and test plans on the Design Verification Plan and Report (DVP& amp;R).

Setup HIL models on the simulator and flashed ECM (Engine Control Module) and TCM (sion Control Module) controllers sing ETAS INCA and CDA (Chrysler Diagnostic Application) tools.

Setup CAN models on CANoe and CANalyzer to facilitate data logging and CAN message manipulation on the bus for vehicle systems.

Data acquisition using Calibration Data Manager and ETAS INCA to monitor calibration changes and model behaviour for test conditions.

Flashed the ECM (Engine Control Module) and TCM (Transmission Control Module) to perform validation of Powertrain Control Software.

Worked collaboratively with Systems engineers, Calibrators, Model and Controls engineers to identify and fix issues in the PCM software.

Eicher Motors Limited (Royal Enfield) Chennai, TN, India

Mechanical Engineer January 2018- December 2018

Examined about principles and working of motorcycle engine, intake & exhaust system.

Conducted physical test runs on engine heads and valves.

Simultaneous engine-assembly line-up was imposed to increase the production rate.

Assembled the iridium spark plug to the engine and verified using Solidworks.

Testing and Validating the assembled parts using MSC software under the supervision of Quality Engineer.

Improved the vehicle efficiency in response to customer feedback by investigating and solving the problems.

Used Adams, Nastran and Actran software to achieve the noise regulation standards.

ACADEMIC QUALIFICATION

Lawrence Technological University Southfield, MI, USA

Master of Science in Automotive Engineering (GPA 3.74/4) December 2020 (Expected)

RMK Engineering College Chennai, TN, India

Bachelor of Engineering in Mechanical Engineering (GPA 7.65/10) May 2018

ACADEMIC PROJECTS

Light Weight Materials for Chassis Components September 2019- December 2019

Gathered all material properties and analysed it to meet required standards.

Developed a report with pros and cons of the suitable chassis materials.

Detailed their properties according to the cost-efficient factor.

Studied polymer composite behaviours under various loads (Vehicle Mass).

Infused a composite material with all pros from various selected materials into a single material.

Opposed Combustion Chamber February 2019- May 2019

Designed a prototype of combustion chamber with single piston and two cylinders assembly.

Assembled model produces two power strokes for 720-degree rotation of crank shaft.

Eliminated the need of multiple cylinders using this design.

Reduced the engine size for the same output power generated.

Developed and tested the model using Solidworks and ANSYS software.

Multipurpose Robot January 2018- May 2018

Automatic robot which helps to extinguish the fire rapidly using chemical foam.

Robot is powered using battery and uses chain and sprocket for locomotion.

Operated using an android application/Remote device.

The robot senses heat, removes the objects near fire using arm and puts off the fire simultaneously.

Designed the entire robot in Auto-CAD and validated using ANSYS software.

Petrol Engine Go-Kart March 2017–August 2017

Designed and fabricated a petrol engine Go-Kart for Seiger Pro Go-Karting Championship 2017.

Designing and developing the front and rear suspension systems of the car.

Assisting in analysing the suspension kinematics of the car.

Collaborating with chassis team to package anti-roll bars and resolve system malfunctions.

Acted as the team leader and the designer of the car and guided my team in developing the fabrication work.

SKILLS

Strong ability and capability of using SolidWorks add on programs such as Simulation and Flow works.

Strong understanding of electro-mechanical components and subsystems to achieve precise and highly repeatable motion and functionality

Detailed mechanical design using SolidWorks, detailed trade studies, tolerance analysis, conduct design reviews

Ability to meet aggressive reliability, performance, cost, serviceability, and delivery targets.

Good knowledge of Geometric Tolerancing desirable.

Arduino Coding for autonomous vehicles.

Developing case scenarios for testing and recording the results.

Good time management and ability to multi-task when situation demands.

Good communication and analytical skills.

Ability to take quick decisions in critical timings.

Contact this candidate