Chemical Engineer

EXPERTISE PROFESSIONAL SUMMARY

Detailed knowledge in all unit A highly motivated, creative and versatile Production&operations operations professionals with proven track record of multi tasked organizati-

Good technical knowledge in the field onal abilities having around 5 years of experience in identifying, of chemical engineering planning,implementing & developing production and operations.

Knowledge on Alarm systems Ensuring all activities meet and integrate with organiz-

Knowledge on Emergency shutdown ational requirements for productivity,quality,cost,delivery,health systems and safety,legal stipulations,environmental policies and morale.

KPI's Tracking and updating

Updation of P& ID s WORK EXPERIENCE 11/2018 to current

TPM activities including all pillars International Paper APPM Ltd Rajahmundry, AP

Knowledge on 5'S Presently working as a senior officer in INTERNATIONAL PAPER

Developing process control and APPM LTD RAJAMUNDRY flow diagrams Monitored installation and operations consistently to meet

Making RCFA's for every process rigorous customer requirements deviation Continuously improved methods and procedures for processes,

Praparing HIRA's for every process measuremeent,documenting and work flow techniques

EHS Activities Involving in increasing yield & production of continuos digester

SAP activities Taken projects in reduction of water,power and steam consumptions in chemical plant

Production planning and yield Involving in increasing production of Drum chippers improvement Given innovative kaizens to reduce Active alkali consumtion in

Production and quality control the continuous digester& bleaching chemicals in bleached plant

Experience in handling ITC PSPD Bhadrachalam,Telangana 10/2015 to 10/2018 maintenance activities Evaluated production activities and provided suggestions for

Process Flow and sequence handling quality improvements and cost control

Health, Safety and Environment Monitoring of quality parameters of pulp&wood

Data analysis and Analytical thinking Involved in trouble shooting of entire pulp mill process

DCS,PLC and Field operations of both Involved in preparation of major shutdowns and modifications continuous and Batch processes Involved in Ozone generator electrodes replacement and produc

Making of SOP's for every process tion enhancement

Trouble shooting of major and minor Involved in increasing production of Fiber line#1 to 550MTPD problems against designed for 350MTPD

Chiller and ozone plant operations Involved in increasing production of Fiber line#2 to 600MT again

Detailed knowledge of pulpmill st designed for 440MTPD

Man power Management Involved in commissioning and stabilization of C MODEL in

Chemicals optimization and chemicals SUPER BATCH DIGESTERS handling Involved in cooling tower erection in chemical plant

Resource management skills Involed in VAM and THERMAX chillers trouble shooting

Experienced in all the pulping process like chemical,mechanical and bleached chemi thermo mechanical(BCTMP)

Duvvada Surendra Babu

Sr.Process Engineer

Ph:901*******

Palasa srikakulam Andhra pradesh India Email:********.*******@*****.*** APPLICATION SOFTWARE SKILLS ACCOMPLISHMENTS

Matlab,Aspen+,Basic C,Python,Ms office Selected 3 times best kaizen in my production department Presentations,spread sheet,Mini tab for improving production and quality word processing applications,SAP and lotus Achieved good results on quality,production and cost with Notes accidents in the mill and followed all safety standards Operating system:Fedora,Ubuntu,windows Several projects taken up& successfully completed Rectified the channeling problem in the batch reactor by TPM ACTIVITIES applying chemical engineering principles, get more benifit

Trained on DMT&JH methadologies to the process and achieved more production

Worked 3 years for achieving DMT Proposed some enzymes for the quality improvement level2 Solved the problem of product hanging in the reactor

Worked as EHS pillar member in and achieved good production benefit pulpmill from 2015 to 2017 Relevant surfactant proposed to the process to improve the

Worked as QM pillar member in Disc yield and diffusion capacity with high penetration of the chippers for 1 year and prepared chemical into the desired production CTQs like Brightness,shives and Reduced sodium sesqui sulphate solids in clo2 generator& chips quality Increased clo2 production by mass balancing the chemicals

2KK or FI projects completed Best instrumentation logics provided in DCS to increase successfully in the year 2015&18 production rate and reduce downtime one is lean separation of raw Analysed the failure of catalyst in COD'S and respective material and fiber loss reduction action plans was taken up Avoid the crystallization problems in the chiller during Start-ups and endings by doing some innovative kaizens Installed the spiral heat exchanger for better heat exchange EDUCATION/QUALIFICATION of Black liquor and reduced the steam consumption

B.Tech chemical(2011-2015)-8.6CGPA Changed the existing screening model from feed forward Rajiv gandhi university of knowledge to cascade for improving the quality and get good results technologies III T Nuzvid Gained good knowledge about HVLC and LVHC systems

PUC MbiPC(2009-11)-8.72 CGPA Involved in LINDE,INOX oxygen plant operations and Rajiv gandhi university of knowledge Ozone generation process technologies III T Nuzvid Involved in long field days and worked as a SAFETY SSC 2009:Achieved First division with coordinator

90%-ZP.High school Peddabanapuram

PROJECTS

Fiber loss reduction by using kk pillar methadology

Chemicals optimisation by using INDUSTRY 4.0

Pulp yield improvement

Water consumption reduction by using ETP and other mill back water into the pulping process

Lean raw material separation process to enhance the pulp production

Active alkali reduction by using Alkali analysers in the cooking process

Pulp quality improvement like shives reduction by updating screening process

Steam and power consumption reduction in chemical plant

STRENGTHS HOBBIES

Adaptability Hard work Analytical thinking Playing cricket watching movies

Punctuality Patience working in teams Listening music swimming Reading books INTERNSHIP PROJECT

Title : SUGAR PREPARATION PROCESS & DISTILLERY

Organisation : The jeypore Sugar Co. Ltd, Chagallu, West Godavari. Guide : Mr N.MADHU ( Process Engineer)

Duration : 01-06-2014 to 02-07-2014

Abstract : The aim of the project is “ How efficiently we can extract sugar from the 'sugar cane', working principal of Distillery and How to process the Ethanol from the molasses.

FINAL YEAR PROJECT

Title : DESIGN OF BINARY DISTILLATION COLUMN USING ASPEN PLUS

Organisation : RGUKT-APIIIT NUZVID

Guide : Mr M.MADHUSUDHAN REDDY, Lecturer and HOD,IIT KGP Duration : 3months

Abstract : Most of the process in chemical industry are involved in purifying components.Distillation is one of the most important processes in chemical industry. This thesis studied about the designing of distillation column using Aspen simulation. In Distillation, we considered continuous distillation with tray type arrangement and did the mechanical design by taking methanol-water mixture as a feed. Using Aspen we did the DSTWU and RadFrac models to get the number of stages and compositions on each plate with corresponding temperatures. We have used McCabe Thiele method and Lewis Matheson method for theoretical analysis. And we found that both Aspen and Theoretical results are comparatively equal. We written the code for finding out the compositions on each plate for McCabe Thiele method using Chemical Engineering Software Tool, MATLAB.

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