Senior QA/QC Engineer, Welding engineer
Resume:
CURRICULUM VITAE
Devadoss Sebastian
Plot No: *5, 6th Cross-west
Balaji Nagar, Kattur, Trichy-620019
Tamilnadu, India
Mobile: +91-850*******/994-***-****
E-Mail: *********@*****.***
SUMMARY
Having Twenty three years of rich working experience’s in the field of Quality Assurance/Quality Control Inspection, Project Management, Field Engineering, Medium & Heavy Fabrication, Machining Jobs, Construction, Erection and Maintenance of Refinery Plant, Petrochemical Plant, NGL/LNG Process Gas Plant, Power Plant, Oil & Gas Onshore Plant, Utilities, Onshore Pipeline, Fabrication of Boiler components. Ability to lead a big team on own initiative and playing a key roleas part.
Reviewing Quality Control Procedures and Inspection Test Plans.
Reviewing Welding ProcedureSpecifications.
Monitoring the Welding activities as per WPS & Quality System Procedures.
Witnessing Welder Qualification Testing and Procedure Qualification Testing.
Stage inspection and final inspection in fabrication shop for the fabricated pressure and non-pressure components
Stage inspection and final inspection of Machining components for pressure components, non- pressure components and general items.
Reviewing all the Inspection Reports.
Witnessing of machining components,fabricated pressure and non-pressure components at sub-contractor workshop.
Stage and final inspection of some critical items such as columns, girders, bracings, ducts, machined components and etc…
Auditing sub-contractor workshop and prepare audit reports
Co-Ordinate the Sub-Contractors and clients
Witnessing the NDT activities.
Witnessing of valve testing as per API 598.
Monitoring and execute the hot tapping activities
Do the mockup and prepare the hot tapping WPS/PQR
Inspecting High Frequency Induction bending, cold bending.
Ensuring all the Construction/Inspection activities are carried out as per PQP, ITP, Company Standards, Procedures and Codes.
Fit up and welding inspection as per code and specification.
Structural fit up and welding inspection as per drawings & AWS D1.1
Coordinating third party NDE for NDT services.
Review of test package and raising pre-test punch list and witnessing of pressure test and monitoring reinstatement as per QCP, ASME, B31.3, Company Standards
Coordinating with PMT, in clearing exception yes/no punch list items followed by pre-commissioning and finally sign off exception punch list packages by PMT
Ensuring all construction and inspection activities are documented as per the Requirements.
Responsible for Implementing of Quality control and Documentation of Quality Plan, Standards and codes.
Witnessing of Bolt Tightening/Torqueing / Tensioning
Inspection of all incoming material for conformity, quality and quantity requirements and prepare MIR as per Quality Plan.
Preparation and submittal of WPS, PQR and weld map for approval as per client and ASME
Preparing Quality plan for inspection process of each components and assemblies.
Maintaining all Quality documents complies with ISO 9000 norms.
Familiar with ASME,ASTM, API,AWS, Codes and Standards
Conducting flawless audits
Conducting pre-project review meetings and addressing bottle necks to the management,
Resource planning and scheduling to achieve project target dates and ensure delivery.
Raw material planning and releasing purchase request to sourcing for raw materials and sub contracts jobs.
Conducting internal department meeting on daily basis to ensure smooth work flow.
Inventory monitoring and creating liquidation plan wherever is possible.
Close monitoring and reviewing of department MIS and ensure updates
Witnessing and surveillance inspection on contractor’s surface preparation and painting activities as per relevant inspection points stipulated in ITP
Working Knowledge in Carbon steel, Low temperature carbon steel, stainless steel, Duplex Stainless steel, Alloy steel, Copper nickel
Responsible for stage wise painting / coating inspection
Monitor weather condition for surface preparation and painting / coating application
Hot dip galvanizing coating inspection in galvanizing plant
Execute Painting / coating inspection work as per company / project inspection test plan.
1)From: October 2018 – October 2019
Company: TATA Projects limited, Supplied to (NKOM) NakilatKeppal Offshore Marine Ltd
Position: Welding Engineer
Duties and responsibilities:
Prepare proposed WPS for offshore structural’s like jackets and piles, well head platforms, offshore structures, utility and living quarters(as per AWS D1.1) and process piping (as per Sec-IX and B31.3)
Execute the PQR test
Conduct the welder qualification test
Witness the mechanical test for the PQR specimens
Prepare the WPS and PQR
Execute the correct WPS/PQR for the various structural grade materials
Prepare method statement and procedures
Reviewing of NDE Reports,RT films Interpretation
Monitoring the welder performance and repair rates.
Identify and solve the welding related issues like weld repairs, mechanical testing issues, etc..
Attend the PMC meeting and resolve the welding related issue if any.
Do the regular walkdown with PMC for monitoring and controlling the welding activities.
Do the regular audit with welding consumables controlling as per the approved method statement.
2)From: January 2018 – March2018
Company:Overseas Construction Company, Supplied to Qatar Petroleum (Secondment)
Position: Welding Engineer / Senior welding Inspector
Duties and responsibilities:
Monitoring and auditing sub-contractor workshop
Inspection at sub-contractor workshop for fabricated jobs and welding jobs.
Reviewing of NDE Reports,RT films Interpretation
Review of final documentation
Line check & Punch list preparation & Punch list closing
Test pack review & Release for pressure testing
Coordination with subcontractor for Test packs & pressure testing’s
Pressure test witness
Review and approve the WPS /PQR
Execute the correct WPS/PQR for new jobs during shutdown
3)From: February 2016 – December 2017.
Company:Camfil Air Filtration India Pvt Ltd / Trichy
Position: Asst.Manager –Project & Quality
Duties and responsibilities:
Reviewing of Welders Qualification and ensuring approval from Customers.
Reviewing of Inspection Test Plan,Quality Control Procedures, Welding Procedure Qualification.
Continuous Monitoring of Sub-Contractors at workshop and ensuring smooth work.
Coordinating with Customers, Third-Party Inspectors, for inspection and clearance.
Reviewing of final documentation and ensuring on time approvals from customers.
Conducting New supplier evaluation audits and approvals.
Conducting pre-project review meetings and addressing bottle necks to the management.
Resource planning and scheduling to achieve project target dates and ensure delivery.
Raw material planning and releasing purchase request to sourcing for raw materials and sub contracts jobs.
Conducting internal department meeting on daily basis to ensure smooth work flow.
Inventory monitoring and creating liquidation plan wherever is possible.
Close monitoring and reviewing of department MIS and ensure updates.
4)From: July 2015 – February 2016
Company:Srishti Metals Pvt.Ltd / Trichy
Position: QC Manager
Main clients: BPCL Kochin
Duties and responsibilities:
Review of ITP,QCP,WPS, Welders qualification
Monitoring and auditing sub-contractor workshop
Inspection at sub-contractor workshop for fabricated jobs
Coordination with Clients & subcontractors for inspections
Review of final documentation
Coordination with subcontractor& Clients
Monitoring and conducting flawless audits
5)From: July 2012 – April 2015
Company:ChiyodaAlmana Engineering LLC, Doha, Qatar
Qatar Shell –MTA1 QA Lead (Secondment)
Position: QC Coordinator
Main clients: Qatar Shell, Qatar gas
Duties and responsibilities:
Review of ITP,QCP,WPS, Welders qualification
Monitoring and auditing sub-contractor workshop
Inspection at sub-contractor workshop for fabricated spools, machining components and welding jobs.
Reviewing of NDE Reports,RT films Interpretation
Coordination with Clients & subcontractors for inspections
Review of final documentation
Line check & Punch list preparation & Punch list closing
Test pack review & Release for pressure testing
Coordination with subcontractor& Clients for Test packs & pressure testing’s
Pressure test witness
Mechanical equipment’s stage wise inspections
Monitoring and conducting flawless audits
Closing of NCR
Prepare and submission of monthly KPI ( Key performance indicator)
Monitoring and execute the hot tapping activities
Do the mockup and prepare the hot tapping WPS/PQR
Inspection of structural components such as pipe rack columns, Bracings, Supports and ducts
Witnessed and certified the final inspection of offshore piping packages at Qatargas offshore
Issue inspection release notes for completed structures and piping’s
Witness the trial assembly inspection of platforms /structures
Painting / coating inspection of steel structural works, Process and power piping,
Responsible for stage wise painting / coating inspection
Monitor weather condition for surface preparation and painting / coating application
Hot dip galvanizing coating inspection in galvanizing plant
Execute Painting / coating inspection work as per company / project inspection test plan.
6)From: January 2012 to June 2012
Company: CAMFIL FARR AIR FILTRATION INDIA PVT.LTD, TRICHY, INDIA
Position: Assistant Manager
Duties and responsibilities:
Ensured a high standard of quality of filter modules, Ducts and structural parts according to the client specifications and Camfil Farr procedures.
Prepare the production plan and execute the production as per plan.
Coordinate and conduct weekly meeting.
Coordinating for inspection and preparation of necessary documents of Fit-Up, Welding activities reports and NDT reports.
Conducting Welder Qualification Test as per ASME Sec IX and GE standards
Maintaining all Quality documents complies with ISO 9001 norms.
7)From:July 2009 to December 2011& April 2000 to December 2003
Company: BABY ENGINEERING PVT LIMITED, TRICHY, INDIA
Position: Senior Manager/Quality control & Inspection engineer.
Main clients: BHEL, SMS-Delhi, ALSTORM, ANSALDO, L&T
Duties and responsibilities:
Ensured a high standard of quality of Boiler pressure parts and non-pressure parts according to the client specifications and Indian Boiler Regulation.
Preparing Quality plan for inspection process of each components and assemblies.
Coordinating for inspection and preparation of necessary documents of Fit-Up, Welding activities reports and NDT reports.
Preparation of WPS, PQR as per ASME Sec IX and client requirements.
Conducting Welder Qualification Test as per IBR and ASME Sec IX.
Coordinating client’s inspection IBR, BHEL, EIL, Lloyds and NTPC, NPCIL for inspection of components and getting clearance for dispatch.
Inspection of BHEL jobs such as sealing girders, fabricated beams, columns, bracings, piping, machining components and structural items.
Witnessing of Hydro testing and Pneumatic testing of piping system and prepare necessary Quality documents.
Coordinating client’s inspection and getting clearance for dispatch.
Familiarity in ASME, ANSI, API and B 31.1, B31.3
Maintaining all Quality documents complies with ISO 9001 norms.
8)From: April 2006 – May 2009
Company: CHIYODA TECHNIP JOINT VENTURE, RAS LAFFAN, QATAR
Position: QUALITY INSPECTOR
Project: Qatar Gas (II) –LNG Project Expansion at RAS LAFFAN
Duties and responsibilities:
Reviewing Quality Control Procedures and Inspection Test Plans.
Reviewing Welding ProcedureSpecifications.
Monitoring the Welding activities as per WPS & Quality System Procedures.
Witnessing Welder Qualification Testing and Procedure Qualification Testing.
Reviewing all the Inspection Reports.
Co-Ordinate the Sub-Contractor’s Inspectors.
Witnessing of stage and final inspection at vendor shop for fabricated and machined components.
Inspecting High Frequency Induction bending, cold bending.
Witnessing hydro and pneumatic tests.
Monitoring of preliminary piping line checkup.
Cold shoe, spring support and constant load hanger supports inspection
Witnessing of static equipment internal inspection
Bolt torqueing inspection
Inspection of HRSG piping and compressor outlet piping.
A1& A2 test package punch clearance.
9)From:2004 January – 2006 January
Company: FOUAD ABDULLA FOUAD CO LTD. DAMMAM, SAUDI ARABIA
Position: Aramco Approved PIPING/ WELDING INSPECTOR
Duties and responsibilities:
Ensuring all the Construction/Inspection activities are carried out as per PQP, ITP, ARAMCO Standards, Procedures and Codes.
Fit up and welding inspection as per ASME B31.3.
Witnessing welder qualification test as per WPS, ASME sec IX and AWS D1.1.
Structural fit up and welding inspection as per drawings & AWS D1.1
Review of hydro test package and raising pre hydro test punch list and witnessing hydro test and monitoring Reinstatement as per QCP, ASME, B31.3, ARAMCO Standards
Coordinating with PMT, in clearing exception yes/no punch list items followed by pre-commissioning and finally sign off exception punch list packages by PMT
Coordination with PMT and ARAMCO for solving the issues raised by them, thereby ensuring smoothness of activities.
10)From: June 1997 to June March 2000&April 1995 to May 1996
Company: SENTHIL ENGG.WORKS, TRICHY, INDIA
Position: Inspection Engineer
Duties and responsibilities:
Responsible for Implementing of Quality control and Documentation of Quality Plan, Standards and codes.
Inspection of all incoming material for conformity, quality and quantity requirements and prepare MIR as per Quality Plan.
Inspection of Fit-Up for Joint preparation, welding and fabrication as per WPS, PQR and approved clients drawings.
Familiarity with various welding process like GTAW, SMAW.
Coordinating client’s inspection IBR, BHEL, EIL, Lloyds and NTPC for inspection of components and getting clearance for dispatch.
Taking and implementing CA & PA for NCRs
11)From:June 1996 to May 1997
Company: ORDNANCE FACTORY, MINISTRY OF DEFENCE Trichy, India
Gained well knowledge about production of accessories for ordnance using
CNC & NC machines
Worked as a draftsman cum Designer
Gained knowledge of programming in CNC & NC machines.
Education, Personal Details & Special Certifications and Trainings:
Diploma in Mechanical Engineering,Government Polytechnic, Trichy, Tamilnadu,India. Completed in 1995.
Date of Birth: 29/04/1975
Marital Status : Married
CSWIP-SENIOR WELDING INSPECTOR 3.2.2 (Cert # 84614/2 date of expiry: 12/12/2023)
ASNT NDT LEVEL II (PT, MT, UT, RT)
Passport Number: U4373153 Valid until: 22/03/2030
Offshore survival courses such as sea survival, Lifeboat coxwain, Helicopter Underwater Emergency Training done at Venturegulf Training centre/Qatar in 2013.
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