Deputy Manager - New Product Development

SANTOSH SANJAYRAO PARATKAR

+91-997******* ***************@*****.***

PRODUCT ENGINEER ~ Industrial & Manufacturing Engineering

Kaizen & Poka -Yoke Implementation ~ Layout Planning ~ MOST Implementation ~ Project Engineering ~ New Product Development ~ Lean Manufacturing

A performance-driven and results-oriented professional with 9+ years of experience in Project Management, Manufacturing Engineering, New Product Development, Industrial Engineering, Work Measurement, Line Balancing, Process Layouts, Product Line Setup & Productivity improvement. Track record of providing support for installation and proving out of Fabrication and assembly line for RCB Garbage Compactor, Air Control Valve, JCB Skid Steer Loader (BSIV & ST-V) & Installation of Doosan CNC machining center. Proficient at working in line design and setting-up bay facilities for assemblies and sub-assemblies while coordinating with team for DFMEA, PFMEA and HIRA. Identifies opportunities to reduce cost and cycle time, increase efficiency, and achieve cost savings through effective utilization of Industrial Engineering tools like time study, motion study, Lean, MOST. High-performance leader driving team efficiencies delivering results in dynamic work environment.

Industries of Influence: Heavy Fabrication industries, Construction Equipment Industries, Valve Manufacturing in Oil & Gas industry and Fabrication industry like Construction Equipment, Automotive Transport efficiency solutions & Waste Elimination solutions

KEY COMPETENCIES

Line Balancing Six Sigma Deployment Kaizen, Poka-Yoke, 5S deployment Lean Deployment Production Planning Material Handling Capacity Planning Inventory Management New Product Development Productivity Improvement Product Line Set Up Layout Planning Centralized Chipping System CNC Machines Waste Elimination Project Management Valve Manufacturing Heavy Fabrication Process Improvements MOST Implementation Continuous Improvement Team & Stakeholder Management

KEY CAREER HIGHLIGHTS & VALUE PROPOSITION

Awarded as winner for Execution Excellence for P414/P83 Inner boom flatness issue elimination for delivering annual savings of about INR 26 Lakhs.

Spearheaded the implementation of Basic MOST in Plant for Hydraulic cylinder; increased number of cylinders from 57 to 69; resulted in 23% productivity improvement.

Implemented Mini Most for JT & PT Valves with 10% productivity improvement

Implemented improvements through Cycle time Study; reduced cycle time and fatigue elements; reduced cycle time between 12% to 23%.

Proved instrumental in inventory reduction of JT & PT Valves child parts from 14 days to 4 days; ensured smoother flow of material from suppliers to line directly and reduced multiple handling without impacting the production.

Increased JT & PT valve hydraulic testing output from 242 valves to 270 valves per shift by reducing cycle time.

Productivity Improvement.

oImplemented Gate Cell; improved productivity 17.5-19%, Gates per insert corner 30-32 jobs/corner, Gates per shift 21 Jobs/shift.

oInserted trials for Component Seat Retainer; increased finish component from 1 job/corner to 3 job/corner.

oUsed Seat Retainer that improved productivity from 8 jobs per shift to 13 jobs per shift with 72% improvement.

oUsed Gate Valve Body that caused setup reduction from 3 set ups to 1 setup by using Fixture.

PROFESSIONAL EXPERIENCE

Project Engineer, JCB INDIA LTD, Pune Oct 2018 – Present

Products: Backhoe Loaders, Excavators, Wheeled Loader Shovels, Skid Steer Loader, Compactors, Telehandlers, Generators and attachments

Designated Project Manager for Skid Steer Loader – Jaipur, India & Savannah, USA.

Accountable for end to end project management from initiation till closing.

Implemented DFM, ECN. Involved in planning make vs buy, process planning for child parts and assemblies.

Devised SOP, PFMEA, flow chart & control plans; supervised utilization of available resources & machine loading as per preset schedules.

Implemented cost saving measures to achieve reduction in terms of manpower & production cost.

Designed production line layout using VSM and Line balancing techniques; administered Estimating, Approval, Tracking and ensured effective utilization of CAPEX.

Conducted DAP for the tooling and fixtures and to ensure RFT; Ensured that the programs are implemented in line with the areas of safety, health and environment in manufacturing process.

PROJECTS ACCOMPLISHED

Implemented the project for installation, commissioning & Ramp up support for the Skid Steer Loader BSV; delivered annual savings of INR 1.75 Cr.

Implemented Skid Steer Loader (BA-IV & ST-V) and productionized it.

Modified fixture calibration and PM process based on volumes produced in JCB India

Industrial Engineering, HYVA INDIA PVT. LTD, Mumbai Sep 2014 – Sep 2018

Products: Tipper Body & Tipper Hydraulics, Truck Mounted Crane, Hook Loader, Garbage Compactor, Hydraulic Tail Lift, Oil less Bulk Compressor, Garbage Transfer Station-s

Performed line issue rectification and ensured smoother flow of production for Hydraulic Cylinder, RCB (Refuge Collection Body), Hook Loader & Mobile Compactor

Calculated Cycle time study, Floor to Floor time study with Stop Watch & MOST Techniques.

Played a key role in LTA for Worker Union with proving out all the cycle time calculated through Basic MOST.

Involved in Planning and implementation of Fabrication, Painting and assembly line for Refuge Collection Body, assembly, testing, painting and packing line for Air Control Valve (ACV).

Contributed to manpower reduction by eliminating manual work and using scissor lift at Tube washing center.

Designed and implemented in-house fixture for Inner Stop ring for Hydraulic Cylinder tubes with 61mm to 93 mm diameter to reduce cycle time.

Industrial Engineering, WORLDWIDE OIL FIELD MACHINES PVT LTD, Pune Aug 2010 – Jul 2014

Products: High Pressure Valves and Accessories Manufacturing for Oil and Gas Industry e.g. Gate Valve, Ball Valve, BOP, Pump Savers, Chokes & Manifolds, Well head& X-mas Tree

Implemented Lean Manufacturing Processes (5’S, Kaizen, Poka Yoke), Line Balancing.

Reduced setup time of many components by reducing 7 types of wastes; made available the required things like soft jaw sets & spacers, jaw rings, measuring instruments.

Reduced Cycle time study and implemented the same on the shop floor. Prepared and implemented different layouts in organisation.

Possess knowledge of CNC turning & Milling machines having FANUC & SIEMENS Control.

Implemented process layouts for different components like Gate, Stem, Bonnet, Seat Retainer, UM/UL Cylinders, RCB (Refuge Collection Body).

Implemented 7 tank Zink Phosphate Coating process Plant in the organization.

EDUCATION

B.E – Mechanical Amravati University 2010

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