Engineering Plant

Nazir Imtiaz Ahamed

Contact Number: +91-805*******

Email ID: *****.******.**@*****.***

Objective

In quest of challenging opportunities in Production Operations with a leading organization of repute in Automobile/ Manufacturing industry.

Profile Summary

Increase productivity, quality and profitability through keen data analysis and process design.

Lean Manufacturing, Layout design, Jigs and Fixtures – design.

Significantly improve operations and provide efficient resolution of production issues.

Excel at completing projects accurately on time and within budget.

Proficient in Auto CAD, MS – Word, Excel, PowerPoint & project.

Outstanding communication, problem – solving and relationship – management skills. Professional Experience

1) Foxconn – Competition Team Technology India Pvt Ltd, Chennai, India Duration: From October 2017 till now

Designation: Junior Engineer

Department: Production – Industrial Engineering

Challenged with increasing product quality, improving process flow thereby increasing productivity & efficiency.

Develop, evaluate, document and advance manufacturing methods and processes through Lean Techniques and Kaizen Events.

Analyse and reengineer production layouts, designing and implementing efficiency & quality improvement projects across production lines.

Provide on-going production support and troubleshooting. Selected Contributions:

Reduced main-board damage or SMLD (Standard Main Line Defects) caused by screwing process (resistor being hit by screw gun) – Designed screw masking jig for all models which prevents the screw bit from hitting the resistor/ any component on main board.

NMI – New Model Introduction – Fixing process layout & head count, Line Balancing & Standard time calculation, Jigs & Fixtures design, FMEA (Failure Mode & Effects Analysis), Risk Analysis, Pallet Design & Line Configuration.

Improved packing layout by implementing “Single piece flow” & balancing the packing processes accordingly with respect to the desired tact time thereby improving the over- all productivity & efficiency of packing operators from 65% to 85%.

NLI – New Line Introduction – Layout design, Defining the dimensions of the conveyor, Pallet design according to TV model, Defining number of stations required, etc. Projects:

Mezzanine Operation for Final Assembly (Old Plant - 2018) – Designed layout with optimal space consumed due to space restriction at the Old CTTI Plant thereby meeting the business demand with restricted space for operations.

New Plant Construction & Implementations (New Plant - 2019) – Designed & implemented the layout for Production shop floor (8 Lines), Raw-Material warehouse & Kitting, FG Warehouse & offices, Vendor Management & negotiation for civil work & office construction, Grounding & ESD Implementations – ESD tiles, Suggested & implemented dedicated grounding for Man, Equipment, Body Earth & Tiles, Improved pallet design meeting the ESD specifications, etc.

Mezzanine Operation for Packing materials (New Plant - 2019) – Carton preparation moved to mezzanine along with the packing materials like lower & upper cushions, MRP label, BEE label, Protection bag. This has improved the 5S in shop floor near the packing area thereby creating more free space. Carton being fed on ramp (gravity chute) from mezzanine to shop floor. Reduction of one man-power per line done in this process. 2) TI Cycles, Tube Investments of India, Ambattur, Chennai, India Duration: From August 2016 till October 2017

Designation: Industrial Engineering Trainee

Job Description:

Review production schedules, engineering specifications, process flows & other information to understand methods & activities in manufacturing & services.

Figure out how to manufacture parts or products, or deliver services, with maximum efficiency.

Responsible for developing methods & procedures for most efficient use of the 4 M’s – Man, Machine, Material, Method.

Study & re-arrange material flow, operation sequence and also design layout of shop floor for high process efficiency.

Perform mathematical calculations to determine the optimum manpower needed for operations with respect to tact time.

Develop methods & procedures to eliminate the 7 types of wastages – T-I-M-W-O-O-D

(Transport, Inventory, Motion, Waiting, Over Production, Over Processing, and Defects).

Ensure the 5 S (methodology) of the organization - Sort, Set in order, Shine, Standardize, Sustain.

Projects:

Kaizen – Manpower Utilization Improvement in Fork blade Bending & Mitering machine in Fork Cell

Increased Productivity

Increased man-power loading efficiency from 43% to 84%

Man-power reduction

Reduced Inventory

Single Piece flow

Industrial Trainings

1) Ford India Private Limited, Chennai, India

Period: 09/06/2014 to 19/06/2014

2) ALUMACO (Aluminium Manufacturing Company), Dammam, Saudi Arabia Period: 04/12/2014 to 30/12/2014

Academic Qualifications

Degree/ Class Institution Period CGPA/ Score

B. Tech Mechanical Engineering

SRM University,

Kattankulathur, Chennai, India

2012 - 2016

First Class

6.76

Senior School Certificate Exam

(Class 12)

International Indian School,

Dammam, Saudi Arabia

2012 71.60 %

Secondary School Exam

(Class 10)

International Indian School,

Dammam, Saudi Arabia

2010 8.6 / 10

Projects & Co-curricular activities in College

Project 1: Material Handling System using Compressed Air

Project 2: Experimental Study on Thermal Storage in concentrated Solar Receiver

Participated in One Day International Workshop on Automotive IC Engines

Member of Society of Automotive Engineers, a non – profit engineering & scientific society Additional Certifications

Certification Institution Period

Master Diploma in Product Design and Analysis CADD Centre Training Services, Chennai, India 2017 Lean Management Simplilearn 2020

Software Skills

Auto CAD, Solid Works, CATIA

MS Office – Excel, Word, Power-point & Project

Personal Details

Nationality: Indian

Marital Status: Single

Date of Birth: 07-04-1995

Languages known: English, Tamil, Hindi

Contact this candidate