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Quality Chemical

Location:
Fereej Ibn Dirhem, Qatar
Posted:
July 18, 2020

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Resume:

Vinodhkumar Jeyakodi

Chemist/Senior Process control

Mobile: +974********/+974********

E-mail: adeodh@r.postjobfree.com

Career Objective

To excel in an organization in providing quality solution for the growing business needs of its customers and make use of my technical background combined with my fluency in practical experience and process familiarizing with latest technological innovation and I am looking forward to an opportunity where I can utilize all my key strengths, capabilities, experience and skills in contributing effectively to the success of the organization and in turn ensuring my personal growth

Career Highlights

I have 15+ years’ experience in Process, Quality and Lab field. Industries like chemical, Water, and metal industries.

Strong knowledge in Water (Cooling water, Boiler water, RO,STP and waste water) Oil & Gas, Metal and chemicals Testing as per ASTM standard

Testing & reporting of all process and environmental parameters as per standard methods

Strong operational skills in Online Gas chromatography

Handling major Lab instruments like Online GC Siemens MAXUM II, ICP-MS, ICP-OES,GC,GC-MS,LECO,CHON,IC,AUTO TITRATOR

Sampling and analysis of Gas, chemical, in process, final product and water samples.

I have strong analytical and organizational skills, including the ability to multi-task and prioritize my work load

Experienced in using LIMS and Preparation of Summary report for the lab analysis

Learned and Handled the SAP R/3 software with respect to material handling, preparing deviation reports, production & consumption booking.

Calibration and Maintenance of instruments

Can successfully conduct Method development and troubleshooting of lab instruments

Experienced in the Preparation of Control Charts. Checking performance of Instruments by using Standards

Well versed in the preparation of Tender document and preparation of Technical Evaluation reports to assist in the procurement process.

Experienced Analyst with hands on experience on all routine lab instruments and analysis

ISO 17025 accreditations and all requirements for implementing a quality system

Responsible for the lab supervising activity as a cover up production in charge in the absence of Lab Supervisor.

Worked as Shift Supervisor and control the overall process activity to achieve best quality copper rod through continuous monitoring of all parameters

Responsible for Customer Complaints and carry out the failure analysis study and thereby finding out the cause and corrective action plan for the same.

Work Experience

Chemist

Qatar Solar Technologies-Member of Qatar Foundation

2013-09 – Present

Key Responsibilities:

Monitoring in-process, Quality of Cooling Water, Boiler Water, RO, Seawater & Effluent Treatment Plant Samples

Test Sample determine : pH,Con.,TSS,TDS,Total Hardness,NH3,PO4,Sulfide,Ammonical Nitrogen, TotalAlkalinity,Ca,Mg,Mn,Sodium,turbidity,sulfate,chloride,nitrate,nitrite,phosphorous,COD,BOD,chlorine,SRB,TBC and solids content, Analyze metals by ICP.Conduct both qualitative and quantitative analysis. Prepare chemical and reagents, Coordinate personnel involved in lab testing schedule. Train Laboratory technologists and technicians

Analysis of Raw Material, Process Intermediates & Final Products Routine production sample analysis. Wet chemical titrations. Preparation of lab reagents for test purposes. Laboratory maintenance as required on an ongoing basis

Testing & reporting of all process and environmental parameters as per standard methods

Coordination between the Process & Laboratory to Improve Product Quality

Sampling & Analysis of Oil, Gas, Chemicals, water and waste water analysis.

Preparation of Summary Report for the Laboratory Analysis, Data Entry in LIMS

Responsible for Calibration & Maintenance of Instruments

Preparation of Control Charts, Checking Performance of Instruments by using Standards

Analysis of hydrocarbon, chlorosilane, trichlorosilane, silicon tetra chloride, hydrogen, HCl and polysilicon samples

Experience in Hands on all Equipment's Related to liquid and gas Products Analysis

Proficient in operating gas chromatography, ICP-OES, ICP-MS,IC,CHNS/O analyzer with different ASTM standard techniques.

Analyze the composition in the polysilicon process using online Gas chromatography (Siemens MAXUM II)

Inspects for physical and visual quality requirements

Troubleshoots and repairs failed products

Maintains records for technical product data availability, data integrity, and data completeness

Operate the ultra-trace analytical instruments in clean room environment

Particle size distribution analysis of activated carbon & MGSi.

Preparing Daily, monthly, MIS reports

Create SAP PM notification of lab instruments

Facing Internal and external ISO audits

Self-motivated ability to make independent and informed decisions

Performed data analysis and provided recommendations to achieve result

Implement best practices such as 5S to ensure continuous improvements in manufacturing area

Instruments handling ; Online GC (Siemens MAXUM II), ICP MS Perkin Elmer, ICP OES- Agilent & Spectro lab, Offline GC & GC MS -Agilent, Auto Titrator-Metrohm,IC, CHNS/O Analyzer

Significant Achievements

Joined from initial stage and installed all instruments and successfully started operation of laboratory.

Involved in Testing procedures for validation

Quality Control Technician

DUCAB,UAE

2011-08 – 2013-08

Key Responsibilities:

Analysis of Raw Material, Process Intermediates & Final Products Routine production sample analysis.

Ensure the laboratory’s equipment calibrations are keep up to date and regular maintenance is performed on schedule. To inform Laboratory Management any items of equipment out of calibration or found to be defective.

Responsible for Production, Quality and Continuous process monitoring to ensure on-time production, quality of final products, and continuous process improvements leading to operational excellence.

Study, solve and report day-to-day problems related to Machine, Material and Processes to achieve the required production of quality product.

Responsible for the lab supervising activity as a cover up production in charge in the absence of Lab Supervisor.

Preparing monthly deviation reports; monthly deviation trends along with causes and action plan; control charts for key process parameters and thereby minimize the process deviations.

Conduct production/process capability studies and execute improvement projects (using methodologies like Six Sigma) and process trials to achieve continual improvement in products or processes.

Responsible for investigating the Customer Complaints and root cause analysis and devising corrective action plan for avoiding them in the future.

Initiating and participating in intra departmental cost saving and process improvement projects

Responsible for making and updating the documents required for the Audits (ISO Standards) related to process.

Implement best practices such as 5S to ensure continuous improvements in manufacturing area

Instruments handling; Spectro meter Spectra Lab, Germany Chemical Analysis in Copper rod and Cathodes, GC, LECO RO500 O2 analyzer, LECO TCH600 O2,N2,H2 analyzer, Universal Tensile tester, Torsion Tester, surface oxide determinator

Additional Skills/Responsibilities:

Acquired sound theoretical, metallurgical and application-oriented knowledge of metals like Copper, Aluminum, Tin coated copper, Lead, GS wire.

Responsible for handling the Customer Complaints and carry out the failure analysis study and thereby finding out the cause and corrective action plan for the same.

Responsible for master data collection for PP module of ERP system SAP R/3 implementation.

Responsible for the lab activities as a cover up lab in charge in the absence of Testing Engineer.

Responsible for making and updating the documents required for the Audits (ISO Standards) related to process activity.

Senior Process Controller

STERLITE INDUSTIES INDIA LTD.& FUJAIRAH GOLD FZE (a unit of Vedanta Resources Plc Ltd, London

2004-11 – 2011-08

Key Responsibilities

Test Sample determine: ammonia, phosphorous, pH,con.,BOD,e coli,fecal coliform, chlorine,SRB,TBC and solids content. Analyze metals by ICP. conduct both qualitative and quantitative analysis. Prepare chemicals and reagents. Coordinate personnel involved in lab testing schedule. Train Laboratory technologists and technicians.

Worked as Shift Supervisor and control the overall process activity to achieve best quality copper rod through continuous monitoring of all parameters.

Worked Providing training to juniors, shift planning, and supervision in Casting and furnace

Continuous process monitoring and giving feedback to the concern department

Maintaining equipment availability and reliability with a goal to achieve lowest production loss against equipment breakdowns.

To make daily production and maintenance planning to achieve the targets and minimize Cost of Production

Acquired sound knowledge in handling & Troubleshooting of plant operations (Preventive maintenance & Break down activities).

Process Operations of waste water & ETP

Responsible for Customer Complaints and carry out the failure analysis study and thereby finding out the cause and corrective action plan for the same.

Learned and Handled the SAP R/3 software with respect to material handling, preparing deviation reports, production & consumption booking.

Significant Achievements

Worked as a member in Various TQM projects

Worked as a Safety steward Squad

Active participant in “Performance Enhancement Plan” programs and given a lot of suggestions for better Process and Quality Controls

Active member of Departmental level TQM projects like casting wheel and stand roll life, IPA, LPG, Other Chemical consumption

CCR Rod quality Monitoring and maintaining the important parameters like oxygen, cast bar temperature, Surface Defects and Torsion

Reduced LPG consumption from 35.2kg/cm2 to 31.5kg/cm2

Reduced IPA Consumption from 2.75kg/cm2 to 1.5kg/cm2

Introduced Divinol Addition in Emulsion

Participated in TQM project to Increase productivity from 269mt/day to 276 mt/day

Documented and lead ISO 9000, ISO 14000 and quality audits initiatives

To make daily based production and maintenance planning to achieve the targets and minimum COP

Additional Skills/Responsibilities:

Acquired good knowledge and experience in Quality Control activities of copper rod plant in related with the quality checks and instrument handling.

Responsible for the lab testing activities as a cover up lab in charge in the absence of Lab in charge.

Key Skills

Broad knowledge of chemical laboratory operating procedures.

Good understanding of laboratory equipment and the maintenance of different chemicals.

Excellent knowledge of different database systems.

Good knowledge of the safety operations guidelines of handling chemicals and laboratory maintenance.

Educational Qualifications

MBA in Production Management

Madurai Kamaraj University-Madurai, Tamilnadu.

2015

B.Sc. in Chemistry

Gandhigram Rural Institute-Deemed University-Dindigul, Tamilnadu.

2004

Additional Information

Significant Trainings Attended

Customer Service and Interpersonal Skills

Total Quality Management

Structured problem-solving techniques

Business communication and Technical report writing

Special training at CECRI India (CENTRAL ELECTRO CHEMICAL RESEARCH INSTITUTE) for GC, HPLC, ICP and OES

Safety and fire fighting

5S Techniques and Implementation

ERP System

Expert knowledge in MS Office

Expert knowledge in SAP R/3 and Team champion for PP Module

End User of Cordys, LIMS, Baan, Maximo, Microsoft Outlook, SharePoint and Lotus Notes

Personal Details

Name : Vinodhkumar Jeyakodi

Father’s Name : Jeyakodi K

Nationality : Indian

Birth Date : 05-06-1984

Gender : Male

Marital Status : Married

Languages Known : English, Tamil & Hindi

Passport Details : Number: J4948815

Qatar Driving license : 284********

Permanent Address : 6/126, Mariamman Kovil Street

Athoor, Dindigul-624701, Tamilnadu, India.



Contact this candidate