Mechanical Engineer Manager

ASJAD IRFAN

Dammam, KSA.

Cell: +966-*********

Email:**********@*****.***

SUMMERY

More than 14-years experience of managing the Mechanical Installation, Maintenance, & Manufacturing Projects. Accomplished in use of GMPs, Continuous Improvement and Optimization model to determine the least cost facilities and maximizing the Efficiency and Productivity. Superior Leadership skills, highly Motivated and Disciplined. Interact positively with people from diverse background. Performed Quality work and having Problem Solving Attitude.

PROFESSIONAL EXPERIENCE

A Paint Factory, Dammam, Saudi Arabia July 2018 – Present

(Site Engineer)

Managing the Maintenance department by using SAP PM Module and implementing the Preventive, Corrective, breakdown maintenance and new developments.

Preparing the Budget for the Maintenance and Development Activities.

Handled the troubleshooting in PLC and other industrial systems through remote support from the supplier.

Using the latest techniques to diagnose the cause of breakdown i.e. YY Analysis, Fish bone diagram Analysis, Health Survey for the equipment and processes to reduce the breakdowns and safe usage.

Implementing the GMPs and 5S.

Managed the contractors and 3rd Party vendor in term of optimize the cost for maintenance activities and fabrication and installation of equipment and arranging the other facility requirements.

Full filling the requirements to compliance with EHS as working in EX environment and following the European safety procedures like LOTO & Confine space etc.

Preparing the proposals for new Projects & equipment for maximizing the productivity, their execution, startup & commissioning.

RAVAGO Middle East Arabia, Jubail, Saudi Arabia Apr 2018 – July 2018

(Team Leader in Projects & Facility Management)

Managed to provide the un-interrupted Facility and Utilities and provide the environment for smooth Production.

Getting Approval and Execution of Utility Connection from Authorities for Potable water Industrial Waste Water, Storm Water etc.

Coordination with Royal Commission for executing the Utility metering Station.

Commissioning of Industrial waste Water Treatment Plant.

Managed the contractors and 3rd Party vendor in term of optimize the cost.

Contribute to manage the EHS department.

ASHARQ AL-BAEID Construction Est., Dammam, Saudi Arabia

Dec 2011 – April 2018

(Mechanical Engineer)

Manage the Mechanical Department from Proposal preparing to Execution and handled the multiple projects.

Prepared and Reviewed the Scope of Work, BOQ and Contract and identified the additional work and intimated to the Client.

Prepare and review Purchase order, variation order and RFQ package for Rotating &Static Equipment and other Mechanical Systems.

Prepare the technical Submittals, Progress Reports, Invoicing, Punch list, GAP Analysis and other documentation.

Being involved in Testing, Commissioning and Handover Activities and maintenance Rotating &Static Equipments and other Mechanical Systems during the Warranty period.

Provide Technical Support to the field to identify and rectify the problems related to all type of Mechanical installation, Operation & Maintenance which are include all type of Process Piping(SS,CS, PP, PVDF), HVAC, Plumbing, Firefighting and Rotating & Static Equipment (Pump, vessels, Steel Structure, tanks & cable tray, air compressors, vacuum compressor heat exchanger and process machines), rubber lining and brick lining applications.

Coordination with other disciplines like Civil, Structure, Electrical, PLC/ DCS systems.

Reviewed Mechanical Construction Drawings (Fabrication drawings, Plans, Isometric, and P&IDs Shop Drawing, Detail Drawing and As-Built Drawings etc.

Managed the Outsources by subcontractors, third parties & vendors for cost optimization.

Attending progress review meetings with client & sub-contractors.

Co-ordination with Engineering and Production for Drawing clarification and Material Specification.

Reviewed the progress work to ensure progress as planned and to control any slippage.

Suggested the stock of spare Part list for the Rotating & Static equipment static equipment.

Provided the Preventive Maintenance Schedule and list of bad actor to reduce the failure.

Provided the Standard operating procedure for the Rotating & Static and static equipment

Accomplished Projects:

(1st Industrial City, Dammam): Ferric Chloride Plant (Basic Chemical Industries), TARA Toothbrush Factory, SAPIN Extension

(2nd Ind. City, Dammam): Saudi Power Transformer Factory, WISCOSA Cable Tray Factory, AFICO Fiberglass Factory, AXENS Catalyst Plant, S&T GULF Factory, Gulf Chemical, Schweitzer Engineering Laboratories, NTS Workshop Facility

(Dammam Port): Al-Qureshi Warehouses Facility, BUREAU VERITAS Laboratories, Al-Suhaimi Warehouse

(3rd Ind. City, Dammam): Saudi Foam Factory

Ongoing Project:

Gulf Cryo Extension Project (2nd Industrial Dammam)

Be’aah Expansion Project (1st Industrial Jubail)

RAVAGO Plastic & Rubber Factory, (2nd Industrial City, Jubail).

INMA Pallet Factory (Jubail Support Industrial Area)

Pak Electron Ltd.(PEL), Lahore, Pakistan July 2008 – Feb 2011

(Production Engineer)

Managed the Production of Refrigerator Assembly, staff of 140 workers and supervisors worked under me.

Achieved the daily, monthly and yearly Production Targets by conducting the frequently Gap Analysis and work on Continuous Improvement.

Prepared and reviewed and Bill of Material, Standard Operating Procedure and assure the compliance with Quality Standard in Production.

Conducted Time Study of complete process and managing the bottleneck.

Implemented the 5S and maintain it even in full production.

Used Lean Manufacturing Practices and Problem Solving Techniques to maximize the Efficiency and Performance.

Worked on self-quality.

Conducted the Training to Supervisors and workers on 5S, GMPs, Quality Control, ISO-14001 and OHSAS-18001for Continuous Improvement.

Reviewed the new assembly plant project for Refrigerator, its layout, requirement of tool and equipments.

Accomplished Projects: Erection of New Assembly Plant, Time Study of Complete Process,

CORAL SWEETS, Lahore, Pakistan Apr2007 –July2008

(Technical Manager)

Managed the Technical Department having different sections which included Maintenance of more than 25 types of more than 100 Rotating & Static Equipments.

Supervised the construction of new building for factory extension, reviewed the layout drawings, commissioning and installation of new machinery and fabrication of pipe line for glucose.

Established the Total Preventive Maintenance schedule and implemented

Evaluated new equipment and enable employees training on proper repair and operational techniques.

Function as technical resource to maintenance team to direct and recommend problems solutions.

Prepared equipment RFQ packages and technical bid evaluations and make vendor suggestions.

Review vendor design documents and coordinate with vendors during equipment design and fabrication process.

Conducted routine engineering, design, analysis and technical tasks.

Conducted technical leadership role to supervise, coordinate and direct Vendor and Maintenance and operation team.

Developed bad actor failure reduction program.

Developed life cycle costs for rotating equipment repairs and replacement.

Developed QA/QC standards for rotating equipment repair.

Prepared equipment technical specifications and data sheets.

Functioned as project manager to identify rotating equipment projects.

Maintained a stock of spare and change over parts.

Maintained the Generator Set and HVAC systems

Developed the packing machines, mechanism and procedures.

Kept contact with vendors and also make new vendors to keep the plant available for running and dual sourcing.

(Production Manager)

Maintained a highly effective system of Production which included:

Optimum utilization of Capacity, Manpower and Time.

Maintained and enhanced the Quality of Product.

Minimized the down time, stoppages and wastages of material

Established the Standard Operating Standards.

Developed and executed a system of calibration of the measuring instrument.

Conducted the Gap Analysis continuously in processes, procedures, machine and equipment and worker ability and did their remedial actions.

Improved the ability of workers by a comprehensive Training Program.

Accomplished Projects: Extension of Sweet Confectionary Plant, Established and maintained the Preventive & Corrective Maintenance System.

WAVES (Cool Industries Pvt. Ltd.), Lahore, Pakistan Apr2004–Apr 2007

(Mechanical Engineer)

Worked in R&D Department and upgrade the existing parts as well as developing the new models and routine amendment in Refrigerators & Air Conditions. Used different Engineering Software like AMD, Auto CAD and Solid Works etc. and exposure to CNC machining.

Assisted in World Bank’s ODS phase out Project in WAVES.

Supervised the erection of new polyol plant, equipments and safety system and piping for chemical supply.

Supervised the erection, fabrication and installation of new Paint Plant.

Also Worked as Assistant Production Manager used Scientific & Quantitative Techniques to increase the production and to achieve the target with heeding Quality.

Accomplished Projects: Extensions of new Poyol Plant, Installation of new Powder coating Plant.

EDUCATION

Bachelor of Technology(B. Tech) Hons. (Mechanical) 1stDiv 1999-2004

University of Engineering & Technology, Lahore, Pakistan

TRAINING CERTIFICATES

Implementing & Internal Auditing to 4th -8th Oct 2010

Integrated Management System

“ISO 14001:2004 & OHSAS 18001:2007”

By SGS Pakistan (Pvt.) Ltd.

Tanzeem-e-Na’o(Re-Organization) 11 Feb 2010

ByPak Electron Ltd.

Be at Your Best(Effective Managerial Skills) 23-24Nov, 21-22Dec2009

By Pak Electron Ltd.

SEMINAR on 17Dec 2003

Management and Production Control in Automotive vending Industry

By Japan External Trade Organization (Jetro), Ministry of Economy,

Trade and Industry & Govt. of Japan held at Pearl Continental, Lahore

Computer Application &Auto CAD Dec 2000-Jan 2001

By Govt. College of Technology, Lahore

Auto CAD for Professional Mar 1999-Apr 1999

By Pakistan Engineering Congress, Lahore

COMPUTER SKILLS

Microsoft Office (Complete)

Microsoft Project, Primavera, SAP PM

Auto CAD, AMD, Solid WORKS

PERSONALS INFORMATION

Father’s Name : Prof. Naseer-ud-Din Humayun

Date of Birth : 16-07-1980

Nationality : Pakistani

Iqama No. : 230-***-**** (Transferable & Valid upto 24-04-2020)

Passport No. : CY1984792 (Valid upto 20-10-2025)

Driving License : Saudi Arabia

Marital Status : Married

Membership : Saudi Engineering Council

Note: Please feel free to contact in case of any query.

Contact this candidate