Electrical Engineer with ** Years Experience in Plant Maintenance and Projects

Dhanesh Dangat

*** ********* ****, ****** ********* Bhavan, Bajirao Road, Pune (India)– 411002

+998*******(Mob.)

+840*******(Mob.)

adenv2@r.postjobfree.com

BRIEF OVERVIEW

Total 19 years of Experience in Plant Maintenance in Indian organizations and MNC’s (including overseas experience).

New projects handling. Installation & Commissioning of Plant machines and Utilities.

Automation and SPM development using PLC for productivity increase and cost reduction.

MIS Prepration, Statutory Compliance documentation.

Breakdown analysis,Annual planning and Engineering improvements.

Undertaken assignments for new set-ups. Work Exposure on Greenfield Projects

Responsible for overall health of Machines, Utilities and Electrical Systems in the plant. Monitor, analyze and improve key maintenance parameters such as maintenance cost, Schedule compliance,PM module of SAP, Energy audits.

MR for EMS & OHSAS systems. ISO/TS 16949 Documentation and Implementation.

Hands-on experience of Electrical, Mechanical, Hydraulics and Instrumentation in Industries.

EXPOSURE ON MACHINES

Weld Shop Assembly line:- Installation and commissioning of Welding Robots (Panasonic,OTC Diahen, Motoman). Spot welding Guns(Nash,Armwelders make).Mig(co2) welding m/cs( Mogora,Warpp,SR,Panasonic,Kempi make). PLC controlled SPM.

Machine shop Maintenance: VMC machines,CNC Plasma cutting machines,CNC Turning Centres,HMC machines, Broaching machines,Surface grinders. SPM’s having control system ofOMRON PLC –CQM Series (Programming),Fanuc& Siemens S7300 & S7200.

Press Shop:- Erection and commissioning of Mechanical and hydraulic Press Machines(40Ton to 1200Ton) from foundation to operation and Maintenance. (Isgec,Cowlishaw walker,Verson wilkins make). Shearing machines, Pressbrakes.

Overall Electrification of plant. HT/LT Breakers. Opeartion and Maintenance of 33 KV,11KV substation.(Transformers 2000 KVA capacity).MCC/PCC Panels.

Instrumentation : Process parameters troubleshooting.Repair and Maintenance of AC/DC drives,Servo motors,VFD’s.Inverters.LT/HT switchgears.

Utilities:Compressors(Atlascopco,Elgi,Kaeser,Chicago pneumatic),Maintenance of Gensets(Cummins,Caterpiller,KOEL).Maintenance of ETP,STP, RO plant.Vacuum Pumps(Sullair,Pfeiffer make).Pump rooms.Overall piping for plant. Repairing of Pneumatic Equipments( Festo,SMC,Janatics)

Injection Molding machines (Cincinnati Ferromatic Sigma & Omega series ).PU Molding(Polyurethane) Machines. Blow molding machines.

Project Management : Experience in Project management from identification of machines requirement, cost comparision, Approval from management, procurement and upto installation and handover to user department.

Rubber mixing mills and Hydraulic presses for rubber wheels.Banbury machine, Calendering machines, Extruders and their drives.

LT/HT switchgears.Implementation of LOTOTO.Identification and control of Electrical hazards to protect human and machines. Knowledge of Electricity act and Norms

Test Rigs for Gyrovators(Rotovators), Conveyor systems. Flexible packaging machines(Shubham make). Maintenance of Paintbooth,Ovens, Furnaces.

Cargo ship maintenance. Bitumen tanks, Diesel tanks,Oil tanks. Pumping system

Inhouse development of SPMs using PLC to increase productivity,quality and reduce operating cost.

Maintenance of Forklifts (battery and Diesel operated), BOPT, stackers.

HVAC Maintenance .CCTV, Fire alarm system.

Liasoning with Government Organizations like State Electricity board, Pollution board.

Siemplekamp make Hydraulic Presses.(Manufacturing for Conveyor Belts & Rubber wheels)

OMRON PLC –CQM Series (Programming) & Siemens S7300 & S7200.

Weighing bridges (Mettler Toledo and Fascina make) upto 80 tons.Air conditioning systems. Boilers (Garioni Euroboilers and Thermax). Installation and Commissioning of boilers. fire hydrant system)

Many other Hydraulic and Pneumatic operated PLC controlled SPM machines.

PROFESSIONAL EXPERIENCE

TATA INTERNATIONAL DLT.PVT. LTD

Manager – Maintenance Jan.2019 -Till Date

This is an OEM and Trailors&Tippers manufacturing Industry of TATA group.

Work Profile: HOD Maintenance

Leading a Team of Maintenance and Projects for all plants. Responsible for overall Maintenance of Machines, Utilities and Electrical Systems in the plant including Weld shop,Machine shop and Assembly line .Paintbooth,Shot blasting booth. Working on Greenfield projects.

MUNGI ENGINEERS.PVT. LTD., Zaheerabad,Telangana

Manager – Maintenance Dec.2012-Jan.2019

This is an automotive components manufacturing organization. The company is engaged in manufacturing Auto Components for M&M and Tata Motors and Bus bodies for Ashok Leyland.

Work Profile:

Leading a Team of 38 members. Responsible for overall Maintenance of Machines, Utilities and Electrical Systems in the plant.

Maintenance budgeting.

Improve MTTR and MTBF to achieve Dept. Objectives

Erection of 33KV Substation for Express feeder line.

PREVIOUS ASSIGNMENT

DSM Engineering Plastics.Ltd. Pune

Assist. Manager– Maintenance March.2011-Dec.2012

Company is in manufacturing of Engineering plastics.

Work Profile: Assist. Manager. Maintenance Department

Responsible for overall Maintenance of Machines,Utilities and Civil work in the plant.Responsibility of Installation and Commissioning of new machines.

PU Moulding Machine and Injection Moulding machines

Maintenance of Welding shop, Robotic welding assembly line.

Responsibility of Tool room work and Fabrication work in Plant.

ASCA BITUMEN COMPANY LTD . NIGERIA

Manager– Maintenance Feb. 2010-Feb.2011

Company is in engaged in Oil and chemical products.

Work Profile: Manager. Maintenance Department

Responsible for overall Maintenance of Machines,Utilities and Civil work in the plant.Responsibility of Installation and Commissioning of new machines.

Cargo ship maintenance. Bitumen tanks, Diesel tanks,Oil tanks. Pumping system.Responsibility of new projects and Fabrication work in Plant.

TRW-SUN Steering Wheels Pvt. Ltd. Pune

Head – Maintenance Nov.2007-January.2010

This is an automotive components manufacturing MNC. The company is engaged in manufacturing Steerings for passenger cars and PU seats for two wheelers, and since 2004 retained as largest steering wheel manufacturer in India. Our esteemed customers are Maruti Suzuki,Tata Motors, GM India,Fiat India and Mahindra & Mahindra .

Work Profile: H.O.D. Maintenance Department

Responsible for overall Maintenance of Machines,Utilities and Civil work in the plant.Responsibility of Installation and Commissioning of new machines.

Maintenance of Molding machines (Polyurethene moulding and Injection moulding ).

Machine Designing (PU Moulding Machine )

Maintenance of Welding shop, Robotic welding assembly line.

Maintenance of Press Shop.(Hydraulic and Mechanical)

Responsibility of Tool room work and Fabrication work in Plant.

PREVIOUS ASSIGNMENTS

Conitex Sonoco(I)Pvt.Ltd.Pune(MNC)

Executive Maintenance Jul. 2001- Nov.2007

This is an E.O.U and a 100% subsidiary of Conitex Sonoco of USA. The company is engaged in manufacturing High Performance Paper Cones, with an annual capacity of 65 Million cones

Work Profile:

Preparation and Execution of Maintenance plan & Schedules.

Maintenance of Fire hydrant system, LPG and HSD line. Maintenance of ETP plant.

Co-ordination with Electricity board.

Handling machine shop activities containing CNC Machines, Lathes, Surface Grinder and Milling machine.

Installation of prod. Machines and utilities. Overhauling and reconditioning of hydraulically and pneumatic operated PLC controlled machines.

PREVIOUS ASSIGNMENT

Oriental Rubber industries ltd. Pune

Asst. Engineer – Maintenance July 1994 – Jul. 2001

Work Profile:

Maintenance of Hydraulic presses, treating machines and overhead cranes.

Exposure to ISO- 9000 quality system. Team member of electrical and mechanical maintenance. Maintenance of AC/DC Motors and Distribution panels

Supervision of manufacturing of motor control panels, distribution panels, design and assembly of switch gears in distribution panels.

Maintenance of Hydraulic Presses (Used for Manufacturing Conveyer belt and Rubber wheels.).Maintenance of overhead cranes, air compressors and rubber mixers.

EDUCATION

Diploma in Electrical Engineering. Bharati Vidyapeeth, Pune.

COMPUTER KNOWLEDGE

Proficient in MS Windows, MS Office and AutoCAD 2000.

PERSONAL DETAILS

Date of birth: 10th June 1974.

Martial status: Married

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