Ajay Sharma
Piping Design Engineer
Phone: +**.999-***-****
Email: **************@*****.***
LinkedIn: https://www.linkedin.com/in/sharma-ajay-43045718/ PROFILE
Piping Design Engineer having total 14 Years’ Experience in Piping Design Layout in OG&C-LNG, Refinery/Petrochemical, Power Projects. Knowledge in Pipe Support Designing Calculations & Construction Job Site Experience in Pipe Pressure Testing, Construction Walk downs, Equipment Internal Cleanliness & Flange Inspection.
WORK EXPERIENCE
March 2016 - Current
Piping Engineer
Bechtel India Pvt Limited
Gurgaon, Delhi
Piping Engineer Responsible for Piping design layout and Pipe Support Modelling in inlet gas Pre- treatment, BOG area in LNG, Tank Farm Area, Alkylation Unit, Diesel Area, Packed Columns, Air Coolers, KO Drum, PSV's, Flare header, Heat Exchangers, Compressor Piping. March 2014 - February 2016
Senior Piping Engineer
SK E&C India Pvt Limited
Gurgaon, Delhi
Piping Engineer Responsible for Piping design layout and Pipe Support Modelling in Tank Farm Area, Utility area which include KO Drum, PSV's, Flare header, Compressor Piping. July 2006 - March 2014
Piping Engineer
Bechtel India Pvt Limited
Gurgaon, Delhi
Piping Engineer Responsible for Piping design layout and Pipe Support Modelling in Tank Farm Area, Alkylation Unit, Naphtha Hydrotreater.
TRAINING AND CERTIFICATIONS
• Stress Analysis Certification, Smart Brain Engineers & Technologist, 2011. CAREER HIGHLIGHTS
• Piping Engineer Having “13 years 11 Month Experience in Designing of Piping Layout for LNG, Steam, Fuel Gas, Nitrogen, blow down, condensate, drinking water and Storm Water, PSV & Flare header, Diesel, Sulphuric Acid, Sodium Hydrochloric Acid & Process Piping System for OG&C, Metal & Mining Using – SP3D, PDS, 3DM, CADWORKs, AutoCAD.
• Experience in Piping Layout, Supports Design Calculations, Piping Field Construction Walk Down Punching, Mechanical Completion, Flange, Valve Inspection & Pipe Pressure Testing, Test Work Packs.
• Experienced in Flushing, cleaning and Testing of lines which includes System Air blowing, Water Flushing, Hydro test, Pneumatic testing and Drying the Piping system.
• Specialize in Pipe Support Designing & Preparing Drawings of large bore and small-bore critical hangers Such as Main steam system (AB-HP, CRH, HRH), Steam Blow (SX), Aux. Steam (SA), Gland Steam (SL), Lube oil (FL), Using – LICAD, FAPPS, STADD PRO, MATHCAD and Experienced in Vendor Like Anvil, PTP, Bergen& Lisega. CORE COMPETENCIES
• 3D Piping & Equipment Modelling in PDS, SP3D, Isometric extraction, Equipment Layout preparation.
• Preparation & Review of detailed Piping Layout Drawings connected to various Process Equipment’s Such as Pumps, Exchanger, Drums, Tanks, Heaters, Rack and Utility Piping.
• Review of piping material specification, Plot plan and existing isometric drawings.
• Detailing of Pipe Supports Designing with sub-structure, Hanger selection based on Stress Summary & Support BOM preparation.
• Experience in Preparation of Pipe Support Frame Calculations with STADD and performed Welding Calculations on Mathcad.
• Review and commenting on various vendor drawing and vendor packages.
• Responsible for model reviews in SPR and Tag closers.
• Preparation of nozzle orientation drawings.
• Knowledge of standards related to Piping.
• Co-ordination with other departments as per layout changes & Clarify Clashes.
• Preparation of Plot Plan, G.A Drawings, Area Plot Plan, Piping Arrangement Drawing.
• Preparation & checking of piping Isometric with BOM. PROJECTS
Project Piping Engineer – Pluto-2 LNG, Burrup peninsula, Australia Piping Engineer – ECA LNG, Baja California, Mexico Project Summary
• Responsible engineer for layout & Equipment in propane condensers (44no.s), mercury bed removal Vessels, Heat exchangers, Trim coolers and filters.
• Prepare piping load sketches for propane condensers area and reviewed/commented on vendor GA drawings.
• Performed Feed Verification and Prepared Discrepancy Report.
• Prepared Piping Routing study for Pre-treatment Area Rack per new Plot Plan.
• RE in AGRU & NGL Removal unit for Piping & Equipment Modelling.
• Modelled large bore Piping for amine Regenerator, Absorber and its associated equipment’s. Project Piping Field Engineer – BP WND/Construction Site, Egypt, OG&C Project Summary
• Experienced in Pressure Testing Requirements of Pipe’s for Hydrostatic and Pneumatic Testing, Which Include Pressure Gauge Readings at manifolds and Nitrogen Purging during Test to reach the desired Test Pressure.
• Worked as System Champion for 8 systems (4 Hot oil system, 2-MEG system Distribution, 2- CPI oil/Separator) and Responsible for Tri-Party Walk down with Client BP for System Punching and Handing over the system Dossier after Punch closing.
• Experienced in Flushing and cleaning of Pipes which include System Air blowing and Drying the Piping system by Maintaining the dew point temperature at -20^c at all discharge Points.
• Involved in Construction punching Walk downs of the test packages which include Installation of Piping Spools, Branches and shop welded Supports as per isometrics versus Progress Claimed by the contractor.
• Performed LOSH verification work at JOB Site for Spools, Flanges, Valves, SP items and Update the ITR list.
• Update & Verifying Teamwork’s Data Based on Supplier and Engineering inputs.
• Work with suppliers/Subcontractors to ensure compliance with project drawings and specifications.
• Prepared MWR, PTR-NCR, FMR, FCD for Project Issues, coordinate and review vendor
(Piping, Mechanical) drawings.
Project Piping Engineer – MPC Phase-3 FEED/Louisiana, OG&C Project Summary
• Responsible Piping Layout engineer for 305M1 Compressor Area Which Include Modelling of all Pipe size 3” & above.
• Modelling of Equipment’s Such as Wet gas compressor, Fuel gas K.O drum, Fuel gas Coalescer, Condensate Drum, Distillate Product/ Residue Exchanger, First stage suction drum
& Their Pumps.
• Review & Commenting on Mechanical and Process data sheets of Wet gas compressor, Fuel gas K.O drum, Fuel gas Coalescer, Condensate Drum, First stage suction drum & Their Pumps for IDC.
Project Piping Engineer – CC LNG (Construction Support), OG&C Project Piping Engineer – Al-Taweelah (Construction Support), M&M Project Summary
• Prepared Report of Pipe Spools for systems 640,650,660 and Updated all the Discrepancies Found in No. of Spools, Incorrect Start-up System, Incorrect Start-up Model Tag no, Mismatches in No. of Spools list between Teamwork’s and Info Works Report.
• Prepared Hydro and Pneumatic Test Packages for the CC-LNG Train-2 Which includes System Limit Identification and marking System Limit on P&ID’s, Isometrics.
• Identified and Prepared Report of all IP’s in between line scope break, Based on Pre- Commissioning Scoped Drawings (P&ID).
Project Piping Engineer – Shell Franklin/Pennsylvania, OG&C Project Summary
• Piping Design layout for Small Bore High-Pressure Steam (HP)-2550 Feet and Feed water system (AE) for Approx. 1600 Feet.
• Large Bore Pipe Support Designing of Critical system such as HP-CRH, HRH and LP Steam.
• Assisted in Civil IDC Drawings Checks and Support Mark-ups on Civil IDC Drawings to Provide information for Supplementary Steel Requirements.
• Prepared Large bore AB- 250 No’s, AE Feed water system Support -110 No’s and have successfully completed the DRN with no Major comment received.
• Maintain Revision rate less than 1% for SPS Support drawings. Project Piping Engineer – PERTAMINA Feed/ Indonesia, OG&C Project Summary
• Responsible Engineer for Pipe Layout Design Work in Tank Farm & Refrigerant Compressor Area for Alkylation Unit.
• Prepared Piping layout for Sulphuric Acid, Caustic, Flare Header, Condensate, Refrigerant compressor K.O Drum, Refrigerant compressor, and fuel gas system.
• Preparation of Valve MTO Manually from P&ID for Alkylation Unit. Project Piping Engineer – Karbala Refinery/ Iraq, SK E&C, OG&C Project Summary
• Participated 30% Model Review in Seoul, South Korea with SCOP Client & PMC Technip, UK.
• Prepared Piping layout for main HP steam, MP steam, LP Steam, Condensate, and Natural Gas System for compressor, Flare Header and fuel gas. Modelled 2800m Pipe and issued 102 Isometrics in one week.
• Prepared Battery limit plan & rack section arrangement for fire water and caustic soda and power generation unit.
• Prepared Nozzle orientation drawings and Reviewed vendor drawings of heat exchanger, steam & gas turbine, HRSG, knock out drum for squad check.
• Prepared MTO Sketches FOR MTO Generation.
• Prepared Single Line Diagram & Routing Study for Tank, Pump, Heat Exchanger and vertical vessel such as knock out drum, fuel gas receiver on AutoCAD 2011. Project Piping Engineer – Las Bambas Cu. Smelter/Chile, M&M Project Summary
• Responsible Engineer for all the Equipment's Modelling & Piping Layout work in Sulphuric acid, Nash (Sodium hydrochloric acid) & Diesel Oil Tank area in Moly plant thru PDS. Modelled 800 Meter of Pipe.
• Prepared of Plot Plan, G.A Drawings, Area Plot Plan, and Piping Arrangement Drawing in micro station 8i.
Project Piping Engineer – LAB Feed/ Thailand, Bechtel OG&C Project Summary
• Completed the Pipe layout for the whole OSBL Tank Farm Area which includes Tank, Pump and Connected Exchanger Piping. Modelled 2200 Feet of Pipe in PDS.
• Prepared Plot Plan for The OSBL Tank Farm area.
Project Piping Engineer – Wood River Refinery/ ConocoPhillips, Illinois, USA, Bechtel OG&C
Project Summary
• Prepared GA Drawing for The Naphtha Hydrotreater Unit.
• Prepared and finalize utility station locations and Respective Piping.
• Responsible for model reviews in SPR and Tag closers.
• Prepared Piping layout for shell and tube exchanger, Pumps and horizontal feed drums. Project Piping Engineer – Besmaya CC Plant/ Iraq, Power Project Piping Engineer – Russell City CC Plant/ California, Power Project Piping Engineer – Yajva CC Plant/ Russia, Power Project Piping Engineer – Elm road / Wisconsin, Power Project Summary
• Prepared 55 no’s Pipe Supports drawings in Piping Orthographic Sheets of Tubing and Fittings in hydraulic oil system (Steam Turbine).
• Experienced in Pipe Support Modelling and Designing of large bore and small bore critical Systems Such as main steam system (AB), Aux Steam(SA), Gland Steam (SL), Steam Blow (SX) and Lube Oil(FL) Using – LICAD, and Experienced in Vendors Such as Anvil, PTP, Bergen and Lisega.
• Designed supports for Critical-high temperature (1000^F+), high movement systems like High Pressure Steam (HP, HRH, CRH), Extraction Steam, Auxiliary steam, Gland steam, Steam Blow, Boiler blow down etc.
• Performed Pipe support frame Analysis and weld calculation on STADD & Weld Checks on Mathcad for the Misc. and Critical Supports.
• Designed Engineered Supports- Variable Springs, Cold & Hot Spring Settings Struts, Hydraulic Snubbers.
• Preparation of Pipe Support Drawings with hanger selection, BOM preparation including non-standard Supports and support schedule with loading data as per analysis report.
• Prepared Pipe Load Sketches for rack and Misc. structure. EDUCATION
Bachelor of Engineering / Bachelor of Technology, Mechanical JRN Rajasthan Vidyapeeth
Rajasthan University
Udaipur, Rajasthan
Completed, January 2011
67%
Division I
Diploma, Mechanical
Pusa Polytechnic
NCT Delhi
Delhi, Delhi
Completed, January 2007
69%
Division I
PERSONAL DETAILS
Father’s Name:
Birthday:
Gender:
Mr. Joginder Sharma
June 25, 1987
Male
Marital Status:
Nationality:
Passport No.
Married
India
P7622968, Expires 02/07/27
Address: House No 180, Near Hostel, Budhpur, Delhi-36 Left from Bank of India, Delhi - 110036
Delhi
LANGUAGES
• English
• Hindi