Senior engineer machine building - Senior engineer automation building
Resume:
A.RAJASEKARAN
S/O C.Ayyandurai,
Kullamudaiyanur post,
Mettur taluk,
Salem – 636453.
Mobile No: 863-***-****
E-mail ID: ***********.***@*****.***
OBJECTIVE:
To be a contributing team member in a challenging work environment, this utilizes my skills and provides scope for concern’s growth, while being innovative and flexible.
SUMMARY:
Diploma in mechanical engineering (DME) with 12 years’ experience in machine assembly and automation assembly production.
SKILL SET:
5 S, TPM, Kaizen, Kanban, SMED, Lean manufacturing, POKA YOKE, 7 QC tools, FMEA, PFMEA.
Operating the Pulse labshop, MES, Maximo, Wind chill, Metis and Test rig soft wares.
EMS/ISO 14001, OSHAS/ISO 18001 and TS 16949.
Operating the high torque hydraulic tools, Pneumatic tools and Air transporters.
Operating the BT truck and EOT cranes.
PRESENT EXPRICENCE:
Nov’16 – Present (3 years): Zahoransky Moulds & Machines pvt ltd., Coimbatore. Global leading & Customer first choice Tufting CNC machines & Packing machines & Moulds manufacturing, Team leader – Machine Assembly
JOB RESPONSBILITY:
Responsible for machine and quality of output, On time delivery, Customer approval - FAT, Conducting FAT & SAT for machine and automation, Commissioning and Commissioning report preparation - SAT, Team building, Shop floor management, Project planning, Production planning, Process improvement, Machine building, Product improvement, new product development.
Interact with customer and explain about our machines and training given to customer and also travelled Russia, Turkey, Uganda, South koreya, China, Srilanka, India, Brazil
Involving in workstation studies, bottle neck operation and layout arrangement, time study’s, line balancing.
Evaluation the technician and prepare skill matrix and train them and make training plan.
Prepare the monthly production reports, Hold up details, OEE and lose hours.
Qualify the machine and check the performance of machine as per customer requirement also internal FAT and customer FAT.
Given the training for all team like 5S, Kaizen, Kanban, consumables cost reduces.
Reduce the cost of Process and reduce the waste generation.
Hold up and rework time analysis, root cause analysis.
Commission the machine in customer place and performance testing - SAT.
Job card preparation for machines & modules assembly.
Acceptance protocol for machines & test run for protocol, Documentation.
Doing continuous improvements activities for improving the safety, environments, quality, productivity, reduce the cost and reduce the waste generation.
Follow up material shortage and change the plan as per material availability.
Ensure the 5 S in working area and develop the system by maintaining the 5 S.
Prepare the work instruction for machine assembly and module assembly.
Prepare SOP and one point lesion for assembly activities.
Doing FMEA and continuous improvement.
We working for improve SMED in our machines.
Using problem solving tools for solve the problem.
ACHIEMENT:
Make the full work instruction for Z SHARK 8 machine.
Changing the method of motor cover assembly time saving 30 minutes.
Make the fixture for bearing pressing eliminating the part rejection.
Make the fixture for guard fixing to the machine.
Make a new design for handle feeding to the machine.
Make a jig and fixture for drive assembly.
PREVES EXPRICENCE:
2011 – 2016 (5 years): ZF Friedrichshafen AG Coimbatore pvt Ltd., Coimbatore. Gear box &Transmissions & Axle manufacturing, Deputy Engineer (Assembly)
JOB RESPONSBILITY:
Responsible for man power management, shafts assembly, rotors assembly, gears assembly, pump assembly, pipe fittings, coolers assembly and cable routings in assembly line.
Communication with CFT team.
Reduce the consumable usage and reduce hazards waste generation and training give to new technicians how to use consumables effectively.
Effectively utilization the man power & machines.
Provide the necessary technical knowledge and training to new technicians so that they able to handle the machines and equipment’s.
Handling 27 team members.
Doing kaizen activities for improving the safety, environments, quality, productivity, reduce the cost and reduce the waste generation.
Doing the self-calibration for microphones, PT100 sensors and vibration sensors.
Conducting the autonomous maintenance for tools and machines which are related to assembly process.
Involved in TPM, 5s, FMEA, PFMEA and continues improvement process.
Involving in validation process and new product launching.
ACHIEMENT:
Completed SMED project as cassette change over time reduction from one model GB to other model in GB testing process (time save up to 8 hours).
Reduce the noise in assembly area.
Reduced the cost INR Rs 80000 by doing the in-house service of SPX pedal pump and piston.
Reduced the cost INR Rs 53000 by doing the in-house service of TODO couplings.
Team member of EMP and OHSMP projects related to Assembly.
One of the participant for six sigma projects – Throughput time reduction of assembly process, Grinding time reduction of ring in play checking process, Filter life improvements and Double GB flushing & preparation.
Skilled in operating of 45 ton EOT crane and Air transporter operations and effective training was given to new joiners.
PREVES EXPRICENCE:
2008 – 2011(3 years): TVS Brakes India Ltd, polampakam, leading brakes systems manufacturing, Assembly technician Production (Assembly & machining)
JOB RESPONSBILITY:
Responsible for assemble the various parts and check the disc brake system in four wheelers.
Conducting the seal test, piston free test, housing strength test at 150 bar pneumatic pressure, track test and ASR test.
Co-ordinating with team for resource planning to achieve the plan per shift.
Communicating regularly with internal suppliers to meet production oriented requirements.
Proactively identifying areas of breakdowns and taking necessary steps to rectify the problems in equipment through application of troubleshooting tools.
Multiskilling in machine shop
ACHIEMENT:
Improved the 5 S in my working area and got spot award for that.
Improved the productivity to 520 products per shift from 250 products per shift.
Contribution in layout making and set up for new product and new assembly line.
EDUCATIONAL QUALIFICATION:
Diploma in Mechanical Engineering from Kaveri Polytechnic College, Mecheri in 2008. Scored 77.54%.
Class 12th from Government higher secondary school, Mettur dam, Board in 2006. Scored 53 %.
Class 10th from Vithiesvara higher secondary school,mettur rs-2,state board in 2004.Scored 64.80%
PERSONAL DETAILS:
Name : Rajasekaran. A
Father’s Name : Ayyandurai C
Date of Birth : 4th May 1989.
Sex : Male
Nationality : Indian
Religion : Hindu
Marital status : Single
Languages known : Tamil & English
Permanent Address : Kandanur, Kullamudiyanoor (Post),Mettur – Taluk,
Salem – 636453.
Current Address : 17/33D, 6th street, Konguma nagar, Karumathampatti,
Coimbatore – 641659
Your’s sincerely,
A.Rajasekaran
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