Engineer Mechanical

Curriculum Vitae

DUSHYANT SINGH

DEPUTY MANAGER- (SH-MECHANICAL)- JK CEMENT, BALASINOR

12.3+ Years’ Experience in Industrial (Cement) Projects /O&M Activities Material & Manpower Management, Project Planning & Erection /Commissioning Address- Plot No166, Dwarkadhish colony, Jaliya Road, Beawar, Ajmer, Pin- 305901 MOB.NO. 988-***-**** / 722-***-****

Email:- **************@*****.***/ ********.*****@********.*** MECHANICAL PROJECT & OPERATIONS PROFESSIONAL

A motivated, result oriented Mechanical Project & O&M professional, seeking an opportunity to utilize career experience, skills, and education to contribute to employer's objectives, profitability, and success with a company offering potential for challenge and growth.

EXPERIENCE:

EXPERIENCE TIME LINE

Deputy Manager – O&M Mechanical (April-21 to till Date) Asst. Manager –Projects, O&M Mechanical (May-19 to Mar-21) Sr. Engineer – Capex/ Improvement Projects- Mechanical (April- 18 to May-19)

Engineer – Project Planning & Execution -Mechanical (Nov.-2013 to April-2018)

Sr. Engineer – Project Planning, Execution & O&M- Mechanical

(August-12 to Oct.-13)

Engineer – Projects -Mechanical (March-11 to August-12) Engineer Trainee- Projects Mechanical (March-10 to March-11) Current Company Name: JK Cement Ltd.

(JK CEMENT Works, Balasinor, Gujarat)

Designation: Deputy Manager (SH- Mechanical- Projects/O&M) Cement Mill Section, Utility Section & Material Handling Section Types of Job: Operation & Maintenance Activities

1. Involve in complete plant operational and maintenance activities after commissioning of Plant.

Curriculum Vitae

2. Looking After for Cement Mill Section, Material Handling Section & Utility section individually.

3. Ensure availability of Utility equipment's like pumps, compressors, Blowers, WTP, Cooling towers etc.

4. Involved and monitoring preventive maintenance schedule and ensuring implementation of the same.

5. Involved in WCM activities, Auditor and auditee for ISO Standard involved and actively participate in Safety Audits & Safety Standard Trainer for various major safety standard I.e. Work at Height, Hot work, Lifting of Load.

6. Completed Major shutdown contacting VRM Gear Box Overhauling activity and Table and rollers hard facing within target date.

7. Involve in Spare Inventory Procurement and Inventory management for Smooth Operation of Plant.

1. Involved in Process optimization of Plant and improve overall efficiency of equipment’s by various KIZEN and Improvement Projects.

2. Budget Planning for Annual expenses of Mechanical Department. 3. Involved in Annual Shutdown material and Manpower and activity planning.

4. Carryout Timely Maintenance of equipment is in a safe manner for zero stoppages, breakdown & Reduction in MTBF. 5. Preparation of pro-active and preventive maintenance checklist and follow them for smooth operation and maintenance of plant machineries and to improve Equipment’s NAI.

6. Managing and saving cost of overall allotted budget by pro-active maintenance approach, Process Optimization & Power Saving Initiatives.

7. To Carryout Routine Inspection/Maintenance of Key equipment’s i.e. VRM/Separator/ Process Fan/ HAG/ BRU/ Material Handling Equipment’s.

8. Co-ordinate with OEM’s suppliers/Vendors/Contractors for smooth operation & Preventive Maintenance of plant machineries. 9. Optimize and utilize minimum uses of compressors and utility pumps for power saving.- Installed Isolation Valves in Packing Plant Area & Following Zero Leakage Concept & Procuring Mini Portable Compressor for BRU Circuit which will save 3.2 Lacs Per Annum

10. Involved in Annual Budget Planning, Capex Planning & Spare Management.

Project Execution Activities

1. Site Layout finalization with Yard development for Project Fabrication/Erection/ P&M Material Stacking.

2. Civil front /IP’s/ Openings checking with mechanical & Civil GA

(Cement Silo/ FA Silo/ Clinker Silo/VRM/Process Fan & Other Structure etc.)

3. Material management of various equipment’s supplied for Cement Plant as per approved billing break ups/PR/PO/Scope. 4. Dedicatedly involve for Timely In-House Fabrication of complete plant Structure/Ducting/Plate work.

5. Involve in Erection & Commissioning of Compete plant

(VRM/Clinker Silo/Cement Silo/FA Silo/Bag House/Other Buildings/Belt Conveyors etc.)

6. Focused on Manpower & Crane planning for smooth erection of structures & Equipment’s.

Curriculum Vitae

7. Complete quality assurance of in-House fabricated items through 3 step QAP Plan & SOP.

8. Safely erection of complete plant strct. & Eqpt. within specified target with complete focus on Safety standard/PTW/Lifting Plan. 9. Focus of Ground Assembly of Structures & Equipment to reduce erection time and risk (I.e. Bag House Hoppers/Module Ground assembly/Mill Housing GA/ Hoppers GA/ Staircase & Structures GA.)

10. Steel BOQ Finalization and co-ordination for Steel Procurement with HO.

11. Responsible for complete plant erection and commissioning activities.

Earlier Location Name: Ultratech Cement Ltd.

(Aditya Cement Works, Chittorgarh)

Designation: Senior Engineer (Mechanical- Projects) Types of Job: 1. Engineering & Procurement & Commissioning of Shredder & Other Aux. Eqpt.

Project Manager of the Equipment- Complete ordering along with Layout finalization of Shredder along with Chain Belt Conveyor & Hyd. Grabber for feeding in Shredder, SAP Regularization of the PR/PO.

2. INSTALLATION OF SNCR SYSTEM FOR AMMONIA

INJECTION IN PREHEATER FOR NOx Reduction

Project Manager for the SNCR System along with shed Installation, Trail & Commissioning with proper coordination with Supplier, Drawing office, Contractor, Stores & Inter Department. Complete execution done with internal resources, no extra cost for external resource. Successful Hydro test of Ammonia Pipe Line. fabrication & Erection of Shed for the SNCR System. 3. TA DUCT MODIFICATION FOR NOx Reduction

Involve in Fabrication & Erection work of Modification in TA Duct for Plant NOx reduction, dismantling of the Existing TA Duct with complete focus on safety (within 1 Month Shut-down) Earlier Location Name: Ultratech Cement Ltd.

(Dhar Cement Works, Manawar)

Designation: Engineer (Projects-Mechanical)

Types of Job: Project Execution Activities

1. Site Layout finalization with Yard development for Project Fabrication/Erection/ P&M Material Stacking.

2. Civil front /IP’s/ Openings checking with mechanical GA

(Preheater/Kiln/ Cement Silo/ Blending Silo/ Clinker Silo/VRM etc.)

3. Material management of various equipment’s supplied for Cement Plant as per approved billing break ups/PR/PO/Scope. 4. Supervise & involved in Erection of tower Cranes of ACE of capacity 6MT/ 20MT at VRM & Preheater.

5. Erection & Ground assembly of Cement Silo Structures & Other Structure.

6. Assembly/Erection of Hoppers & DPC Structure & Equipment’s. 7. DPC & Extraction gates erection/Commissioning.

8. Ground assembly of TR’s/ Galleries of Belt conveyors and erection of the same.

9. Cement Mill VRM (M/s. Loeche) Erection/Commissioning along with other auxil. Drives.

Curriculum Vitae

10. Bag House Hoppers/Module Ground assembly & Erection

/Commissioning.

11. Silo feed bucket elevator/ Recirculation Bucket elevator erection/Commissioning.

12. Silo top structures with other drives erection/Commissioning. 13. Misc. Ducting/ venting erection in Post Clinker area. 14. Bag Filters Ground assembly & erection/Commissioning. 15. Fly Ash Silo inside plate forms & eqpt. Ground assembly & Erection.

16. Cement Mill hopper building & Cement Mill building misc. Structure/Plate erection along with all the eqpt.

Earlier Location Name: Ultratech Cement Ltd.

(Aditya Cement Works, Chittorgarh)

Designation: Engineer (Projects-Mechanical)

Types of Job: Project Execution Activities

1. Erection & Commissioning of various belt conveyors & Surge hopper equipment’s at Crusher Line-III Project

2. Erection & Commissioning of wagon Tippler at Aditya Cement Line-III

3. Preventive maintenance activities at line-II shut down (Preheater Bucket Elevator Head Drum replacement & kiln shell replacement).

4. Layout finalization/BOQ Preparation of Fire Fighting System & Installation of the system at Chittorgarh Auditorium. Ultratech Cement Ltd.

(Jhajjar Cement Works, Jhajjar)- On Deputation

Designation: Engineer (Projects-Mechanical)

Types of Job: Project Planning & Execution Activities (JHCW) 1. Erection/Commissioning activities of Cement Silo Bucket Elevator structure & Silo Feed Elevator/Silo Top (Silo Feed Eqpt.)

& Silo Extraction Equipment.

2. Erection & Commissioning of Packing Plant Equipment’s ( Packer/Bin/ Belt Conveyors/Bucket Elevators/Truck Loading Machines/Bulk Loading System Etc.)

2 Erection/ Ground assembly of Ducting Complex of Complete Grinding Unit.

3 Erection of Fly Ash Silo inside Platforms & Equipment’s. 4. Erection & commissioning activities of Clinker Transport Circuit Including Truck tippler/ Wagon Tippler/Belt Conveyors etc. 5. Follow and implement all the safety standard (UTCL). Ultratech Cement Ltd.

(Aditya Cement Works, Chittorgarh)

Designation: Engineer (Projects-Mechanical)

Types of Job: Project Planning & Execution Activities (LINE-III) 1. Erection activities of preheater structural, Cyclones, Ducting’s & Equipment at Preheater tower within record time of 4 months. 2. Follow and implement all the UTCL safety standard. 3. Complete Plant and Machinery equipment Handling and maintain the record as per PO/PR/Billing Break-ups and stacking Material at safe location as Per Material requirement. Erection Planning according to the availability of machineries, manpower & Cranes. Controlling the manpower, Daily Progress Report preparation & Curriculum Vitae

Submission to Project Heads. Inspection of Machinery at supplier workshop & SAP Related activities

Previous Company Name: Shree Cement Limited

Designation: Sr. Engineer (Mechanical) (Projects)

Duration: March-2010 to Oct-2013

Types of Job: Erection of structures and equipment’s, planning according to the availability of machineries and manpower, controlling the manpower, Daily Progress Report preparation, inspection of total job at Site & Workshop, commissioning the system etc.

Erection and Commissioning of equipment’s:

At SHREE CEMENT LTD, RAS(UNIT-8)(Project)-Erection of Rotary kiln( Shell & its alignment & Welding With DPI test, inlet & outlet seal, Girth Gear,Main & Aux. Drive etc.), Pre heater Top (2 nos. of Cyclones) & Equipment’s. Commissioning of Whole Clinker Unit of 3000 TPD.

At SHREE CEMENT LTD, LAKSAR (HARIDWAR)(Project)-

Erection of Bucket Elevator (Belt type), SKS Separator-3250, Air Slides, Commissioning of the Grinding Unit.

At SHREE JAIPUR CEMENT PLANT (Jaipur)(Project)-

Erection of Cement & Fly Ash Silo Equipment’s (Air Slide, Blowers, Cement Silo Bin, Load Cell Fit up, Adaptor Box, Pneumatic Gate, Manual Gate, Motorized Gate, Root Blowers), Cement Silo Bucket Elevator (Belt Type-300 TPH).

Commissioning of Grinding Unit.

At SHREE CEMENT LTD., BANGUR NAGAR

(Beawar)(Project)-

Dismantling of Existing Hydraulic Truck Unloader of 60MT Capacity & Planning, Material planning, layout Marking, Erection & Commissioning of New Hydraulic Truck Unloader of 100MT & Misc. equipment like Bag Filter Fan & Stack, PD Blower Relocation. At SHREE CEMENT LTD., BANGUR CITY (RAS)UNIT-IX,X

& Grinding Units at RAS (Project)

Complete Plant and Machinery equipment Handling and maintain the record as per PO and location of the Material unloading with taking full care of Misc. important items.

Co-ordinate & follow up with vendors & Project Procurement Team for procurement of Misc. Equipment’s & CS Preparation. Effective Procurement by getting offer & CS preparation by searching & developing new vendors

Co-ordination with store & Manpower Management.

Labor Supply Billing, Lubrication of all equipment (G.Box /Geared motors etc.) as per standard requirement.

Day to day manpower report submission & implement in final bill. Current CTC- 16.15 lacs per annum

Expected Package- 23.00 Lacs per annum.

Present Location- JK Cement Ltd., Balasinor (Gujarat) Curriculum Vitae

ACADEMIC QUALIFICATION:

YEAR

COURSE BOARD/UNIV. INSTITUTE %

2005- 2009 B.E.

(Mechanical)

RAJASTHAN

UNIVERSITY

M.A.I.E.T., JAIPUR 65 %

2005 Sen. Secondary B.S.E.R.,AJMER,

RAJASTHAN

GOVT. PATEL SCHOOL,

BEAWAR

68.7 %

2003 Secondary B.S.E.R.,AJMER,

RAJASTHAN

ASHOK NAGAR SCHOOL,

BEAWAR

75.0 %

STRENGTH:

Belief in teamwork.

Determination and zeal to learn new things

Aggressive towards opportunity & Catching power and decision making ability. AREA OF INTEREST:

Music, Cricket, net surfing, network marketing, Singing, making friends. OTHER QUALITIES:

Participated in various Quiz and cultural competition and other competition and Have won various certificates and prizes.

Be positive and motivated in each condition of life.

Excellent communication and presentation skills; language proficiency in both Hindi and English.

COMPUTER SKILLS

Have Completed Certified Course Of Design Software AUTOCADD.

Have certified in BASICS OF COMPUTERS, WINDOWS 98 WINDOWS XP, OFFICE.

PERSONAL PROFILE:

Date of birth MARCH 18, 1988

Father’s Name Sh. UMMED SINGH

Mother’s Name Smt. MITHU KANWAR

Gender Male

Mailing Address Plot No166, Dwarkadhish colony, Jaliya Road, Beawar, Ajmer, Pin- 305901,RAJASTHAN

Mobile No. 988-***-**** / 722-***-****

E-mail ID **************@*****.*** / ********.*****@********.*** ASPIRATION

To work for an organization which gives me space to maneuver a little and offers me an opportunity to expose myself to the bigger and wider kind of challenges, where I grow sustainable not only as a professional but also as a person.

Place: Balasinor, Gujarat

Date:

(DUSHYANT SINGH)

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