Welding Engineer

Zacharias Rohith Joseph

Address:

Payyanimandapathil House

Pala By-pass Road

Arunapuram PO

Pala Town, Kottayam Dist.

India-686574

Contact: +91-900*******

*-****-**************@*****.***

Professional Summary:

Welding and NDT Engineer with certification from WRI-BHEL Trichy, with more than 6 years’ experience in welding, NDT and fabrication.

Work Experience:

DOOSAN POWER SYSTEMS INDIA PVT LTD NOV 2017 TO PRESENT Working as an Engineer in the Quality Control department for Obra Super Thermal Power and Jawaharpur Super Thermal Power EPC Project. (2X660MW)

Responsibilities at DPSI:

Review Progress of the assigned packages with customer and site erection team on a regular basis to meet site requirements

Executing customer inspection call and preparation of its documents.

Manage quality of fabricated products at vendor works.

Reviewing vendor Welding Procedure Specification (WPS).

Witness Procedure Qualification Records (PQR) and Welder Performance Qualifications (WPQ).

Reviewing incoming MTC for Welding consumables.

Carryout welding inspections for all fabricated items at vendor locations.

Witnessing NDEs as per DPSI’s ITP.

Conducting welding surveillance in the shop floor.

Performing UT for Butt joints, Beveled joints like K-joints, T-joints.

Reviewing RMTC for plates and consumables.

Reviewing fabrication documents such as weld plans, fit-up reports, welding inspection reports and dimension reports.

Reviewing NDT Documents such as MPT, PT, RT and UT reports. JINDAL STEEL AND POWER LIMITED-STRUCTURAL STEEL DIVISION Sept 2013 TO Oct 2017 Worked as Assistant Manager in the Quality Department. Responsibilities at JSPL-SSD:

Coordination with client for inspections.

Coordination with TPI of Clients for daily inspection procedures and requirements.

Raising inspection calls for Client inspection.

Conducting Welder Performance Qualifications at our shop.

Conducting Procedure Qualification as per project requirements.

Conducting Welding Procedure Specification tests as per project requirements.

Preparation of Welding Documents like WPS, PQR and WPQs.

Educating contract workmen on importance of WPS, WPQ etc.

Identifying NCs and resolving them.

Witnessing Destructive tests such as side, face and root bends, tensile of weld joints etc. as per customer specification.

Troubleshooting drawings.

Preparation of weld maps for Heavy girders and Columns.

Preparation of stage wise documents such as Fit-up reports and Welding Inspection reports.

Interpretation of Drawing and planning NDEs chronologically.

Witnessing NDEs as per client’s ITP.

Performing UT for Butt joints, Beveled joints like K-joints, T-joints for thickness ranging from 8mm to 85mm using Modsonic Einstein II equipment.

Performing MPT for fillet welds for I-sections

Performing LPT for welds as per client requirements

Educating welders on better welding practices.

Educating fitters regarding drawing symbols and its importance.

Conducting welding surveillance in the shop floor.

Verifying whether storage and procurement of welding consumables is done as per client requirements/manufacturers recommendations.

Conducting consumable qualifications for new brands of consumables and getting the same approved from the customer’s end.

Witnessing destructive tests of specimens for consumable qualification. Welding Process worked on in JSPL-SSD

SMAW, GMAW, FCAW and SAW

Technical Codes Dealt with in JSPL-Structural Steel Division

ASME SECTION 9

ASME SECTION 2C

AWS D1.1

IS2062

IS7215

Key projects worked on in JSPL-SSD:

Ceiling Girder for L&T-MHPS RRVUNL U#5 and U#6:

Worked as quality control engineer in the ceiling girder project, carried out welder qualifications, responsible for carrying out NDEs of the welds such as UT\RT as applicable and offering the same to client. Carried out inspection of Welds on the girder and also performed vertical assembly of the same as per client requirement. Preparation of various stage wise documents such as fit-up report, welding inspection report for the girder.

Ceiling Girder for Doosan Power Systems, NTPC Lara Project. Carried out inspection of the ceiling girder along with its interconnecting tie-beams at SSD works. Carried out inspection of individual members of the assembly before clearing for grid assembly. Inspection of the dimensional characteristics both while in individual condition and also in the assembled condition. 100% percentage checking of bolts for mismatch. Preparation of various stage wise documents such as fit-up report, welding inspection report for the girder

BHARAT HEAVY ELECTRICALS LTD, Trichy June 2012 TO May 2013 Worked as a trainee in the Welding Technology Centre of BHEL Trichy as part of my PG certification course from Welding Research Institute Trichy.

Experience at WTC BHEL Trichy.

Worked along with BHEL engineers and learnt first-hand on how to create and study documents like WPS, PQR and WPQs.

Learnt about welding consumable procurement and its testing from the consumables section of WTC. Experienced firsthand the creation of the Welding Consumable Procurement Index (WCPI) using which consumable are procured for BHEL shops.

Learnt how to review WPS and PQRs for various materials including SS.

Learnt how to carryout surveillance visits in the shop floor.

Experienced welder testing at BHELs own welding school by the Boiler Inspector.

Dealt technical codes like ASME SEC9, AWS D1.1, ASME SEC 8, ASME SEC 5 and ASME SEC 2. Key projects worked on in BHEL Trichy

As part of my PG certification course I was also assigned to production shop floor at BHEL Header shop. Worked in the header shop as a trainee.

Assisted BHEL engineers in carrying out welding of Nozzle to the mixing sphere.

Also was asked to make production notes for welding of nozzles to the header pipe. Skills learnt at WRI and BHEL Trichy

Welding Procedure Specification, Welder Performance Qualification, Procedure Qualification Record, Welding Consumable Procurement Index, welding inspection, electrode selection, material classification, pressure vessel welding, NDE, welder record maintenance, welding processes. Educational Qualification

PG CERTIFICATION IN WELDING AND QUALITY ENGINEERING JUNE 2013

Certified as a Welding Inspector by Welding Research Institute BHEL Trichy.

Scored Grade A in the CWI exam conducted by WRI BHEL Trichy. ( CWI2529/WE035/12)

Obtained 71% in the final examination conducted by PSG college of Engg and Tech, and WRI, jointly as part of the PG programme certification criteria.

Certified as ASNT Level-2 NDT personnel by BHEL chapter of Indian Society of Non-Destructive testing in LPT, UT, MPT and RT.

LPT certificate no -4213098

UT certificate no- 2213058

MPT certificate no-3213069

RT certificate no-1213095

Bachelors in Engineering- Mechanical APRIL 2012

Obtained 7.35 CGPA overall in mechanical engg from JJ College of Engg and Technology.(affiliated to Anna University Chennai-Tamilnadu)

Member of the Society of Automobile Engineers, collegiate club. Participated in BAJA, an off-road vehicle building competition in the college level.

Carried out a research project in Welding of Thick walled carbon steel tubes using MIAB welding process at WRI BHEL Trichy.

Higher Secondary Education-12th Standard March 2008

Obtained 76.5% in 12th standard examination at RSK Higher Secondary School Trichy 620014 (exam conducted by the Tamil Nadu State Board )

Higher Secondary Education-10th Standard March 2006

Obtained 66.5% in 10th standard examination at RSK Higher Secondary School Trichy 620014 (exam conducted by the Central Board of Secondary Education-CBSE ) Declaration

I hereby declare that the above furnished information is true to the best of my knowledge Zacharias Rohith Joseph

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