Design Engineer Injection Molding

JAYAVARDHAN VARMA G

Contact: +91-738******* Email: ***********@*******.***

To secure a challenging position in project management that could challenge my education, analytical ability and skills leading to the success and growth of the organization as well as enhancing my personal growth.

CAREER ASPIRATION

Capable of leading & driving team to execute engineering projects in global, cross-functional, virtual setup

Ability to access correct needs; ensure precise communication

Excellent computational & analytical skills, independent decision making& problem solving

Extensive experience in a diverse of engineering domains

PROFILE SNAPSHOT

A highly efficient, hardworking and talented design engineer with 11+ years of comprehensive understanding of design and manufacturing processes

Successfully executed projects comprising of Core Engineering, R&D & Design services of LCV and HCV-Chassis

R&D - Indigenous product development for naval application -PMO

Machine Design & manufacturing, General Engineering & Shop floor Management

NPD-Technical Reviews, Process planning, Technical Documentation

An effective communicator with excellent relationship management skills, strong analytical and problem solving abilities.

PROFESSIONAL EXPERIENCE

Accrete Hi-Tech Solutions Pvt Ltd Sep 2017 to Aug 2018

Client: Applied Materials

Designation: Technical Lead

Job Responsibilities:

Performing 3D solid model virtual analysis process, including Master Layout (MLO) and Digital Mock Up (DMU). Actively participates in design reviews, providing DFA, and operational efficiency improvement feedback to new product development team to drive cost, quality, and cycle time goals.

Independently developing, implementing, and releases new product BOMs for complex modules and product structure. Working with key stakeholders to develop and implement new product manufacturing, test, and sourcing strategies

Accountable for managing the entire scope of global project from planning to delivery & project closure. Responsible for getting to the crux of our clients’ needs, creating water-tight project plans & ensuring exemplary delivery on time and within budget”

Documenting product-related issues/enhancement opportunities and performs Root Cause Corrective Analysis (RCCA). Leads the disposition and resolution of issues requiring Long Term Corrective Action (LTCA) for project/program.

Developing project plans that identify key issues, approaches and performance metrics within scheduled project plans timelines, milestones an budget effectively.

Working with key stakeholders to develop and implement new product manufacturing, test, and sourcing strategies.

Managing the development and validation of Operation Method Sheets (OMS) for medium complex modules.

Creating assembly of entire module in a virtual CAD environment, Conducting Design review and get buy-in from all cross functional team and Recommending assembly sequence and improve overall assembly time

Coordinating all virtual build activities from India, by interacting with counterparts on a regular basis

participated in VAVE review for cost reduction projects from design to implementation.

Liaison with industrial engineering team in defining assembly requirements

Geometric Ltd Aug 2011 to Oct 2015

Designation: Senior Design Engineer

Job Responsibilities:

Monitoring project risks and scope creep to identify potential problems and proactively identifying solutions to address them in advance. Producing stage plans, highlight reports, risk logs, requests for change etc

Improving the design, performance and efficiency of existing products.

Digital Mock-UP – Assembly and disassembly of components in a static and dynamic manner, Fitting & Mounting analysis and to satisfy maintenance criteria

Clash and clearance simulation: To checking parts for collision and Interference. To ensure parts are maintained at a required minimum clearance from each other

Vehicle Integration - Automotive Plastic Product Design and Sheet Metal Component Design. Design & Development of Chassis – Frame components, BIW, Mounting Brackets for Air Intake, Exhaust, Hydraulics & Electrical ancillaries

To name few created 3D models at the component level like Exhaust &, Inlet Manifolds, Valve Body, and Gear Box.

3D modeling and Detailing of Engine components and Transmission components including drawing release activities

Creating 3D part as per the drawing & updating part attributes, by using Hyper Navi, NEWS and standard parts catalog

Variant configuration Management - Creating assemblies of transmission unit by using KITS – P list

working on developing projects plan baseline define project scope, secure the necessary resources and plans ; monitor all activities Working on project execution: track project activities, monitor and handle changes, conflicts; escalations.

Preparing business requirements and work flows and implementing the same in the projects.

Force motors Ltd. Nov 2010 to July 2011

On deputation to MANForce trucks, Pune

Designation: Senior Engineer

Job Responsibilities:

Coordinating Design, New Product Development, Testing & Validation, Homologation and Certification Departments.

Reporting directly to project director (HCV- Bus division)

Design with Advanced Design, Process and material Technology. New Product Development which includes, Benchmarking, Competitor product analysis, Concept Development, Creative and providing solutions as per customer desire in line with engineering concepts.

Checking & updating necessary vehicle layout to ensure changes as per DCR & DMN

Project management, Design Reviews, Conducting Cross Functional Team Meetings (CFT), Drawing Release control, Vendor/ Supplier Interactions for product development.

Prototype vehicle development and attending problem in proto part development and fitment

Coordinating within R&D & other departments like Purchase, imports, proto shop, process engineering, & Homologation for timely completion of objectives. Scheduling, tasking, documentation of prototype & pre- production chassis

Manage and execute the engineering project pertaining to NPD, VAVE, engineering changes.

Monitoring status of DCR and DMN - Updating project progress and planning for rollout of pre-production chassis

Niteo IT solutions, Hyderabad, India July 2009 to July 2010

On deputation to DMDE, Secunderabad, India (R&D unit under ministry of defense)

Designation: Design engineer

Job Responsibilities:

Worked as a Project Coordinator at DMDE, Secunderabad, Prepare tender docs, technical negotiations, price negotiations, Interact with OEM’s, Developing systems & sub-systems for Submarine i.e. valves, pumps, heat exchangers, domestic water systems, fittings etc

Reporting to Deputy Director, Program Management - System Engineering

Actively involved in new product development and suggested some changes in various products that led to reduction in the product life cycle process. Preparing scope of work, Quality Assurance plan & requirement of test & trails

To name few created 3D models like Heat Exchangers, Ion Exchanger, Valve body, actuator assembly, and online fitting

Efficiently ensured and monitored all stages of development of valves like casting & forging for materials like Titanium, NAB & Steel are in accordance with the specified standards

Monitoring product development as per QAP, Conducting performance test, shock tests & impact test for equipment’s while adhering to standards

Interacted with renowned OEM, technical centers & research laboratories

Maintain effective and proper relations with suppliers or their representatives. vendor review an audit.

Resolving supplier’s technical issues within scope of acceptance.

Rithvik Machines & Automations systems Pvt. Ltd. Hyderabad Aug 2006 to June 2009

Designation: Design Engineer

Job Responsibilities:

Reporting directly to CEO, Worked with all the departments, end to end process

Preparing way diagrams, machine layout and assembly line diagram of Hydraulic injection molding machines

Design Calculations and Design of planetary gears for locking unit of injection molding machines

Designing of locking unit including toggle mechanism based on mould height and mould closing & opening

Design Calculations and Selection of various hydraulic cylinders used for injection molding machines

Modeling and Manufacturing Drawing Creation of various components used for injection molding machines

Work closely with supported businesses and functional organizations to ensure stability and cost effective supply.

Co-ordination between Design team and Manufacturing team, & Supplier Relationship Management

EDUCATIONAL QUALIFICATION

COURSE

INSTITUTE / UNIVERSITY

YEAR OF PASSING

M.Tech in Mechanical Engineering

VNRVJIET, Hyderabad, A.P

Feb 2008

Graduate in Industrial & Production Engineering

KSRMCE, Kadapa, A.P

Apr 2004

Diploma in Mechanical Engineering

Govt. Polytechnic, Anantapur, A.P

Apr 2000

IT SKILLS

CAD tools: CATIA, Solidworks, UG NX, Pro-E, Inventor, AutoCAD, DMU, viz-mockup

Product Data Management: Team Center &Enovia

Date of Birth: 3rd June 1980 Language Proficiency: English, Hindi, Telugu, Tamil, Japanese( Basics)

Passport No: L9547311, Valid till 30/06/2024 References: Available on Request

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