Power Plant Maintenance

KUNAL SINGHAL

DEPUTY MANAGER CONSULTING, HOLTEC CONSULTING PVT LTD.

Contact: 720-***-**** / 999-***-****

E-Mail: **********@*****.***

JOB OBJECTIVE

In quest of assignments in Project Management, Operation and Maintenance, Design Engineering, Research & Development, Techno-Commercial Operations and Procurement with the organization and reaching at its highest level.

Travelling: Open to travel

PROFILE SUMMARY

CLP INDIA PVT LTD (Sept 2010 - March 2018)

A dedicated professional with around 9 years of experience in Erection & Commissioning, Operations & Maintenance, Design review and Team Management.

Worked in Mechanical Maintenance department of 660 * 2 MW, Pulverised coal fired, Super Critical thermal power plant.

Erection and commissioning of the plant and maintenance of the same.

Maintenance of Main Boilers and Turbine and their auxiliaries.

Maintenance of Rotating equipment in power plant such as Vertical Roller Mills, Axial fans, Rotating Air Preheaters and Pumps, Static equipment such as boiler pressure parts, chemical tanks, cooling towers, water cooled condenser, coil heaters etc.

Maintenance of Water treatment plant including HRSCC, MGF, RO, DM chemical handling system.

Daily and long term maintenance and shutdown planning in coordination with planning and production department regarding same. Supporting production and other department for smooth running of plant and resolving procedural problems as appropriate for the timely completion of the objectives.

Sound understanding of managing maintenance such as Preventive maintenance, Proactive maintenance, Breakdown Maintenance, to reduce breakdown and to increase availability.

Identifying areas of obstruction, doing Root Cause Analysis and taking steps for rectifying the equipment through application of troubleshooting techniques and analysing data through DCS.

Done Capital overhauling of Main Turbine, Boiler ducting, Coal mills, Boiler Fans, Air preheaters, Cooling water pumps in stipulated time with all technical and financial preparation.

Spares planning and inventory management, liasoning with contracts and procurement department in placing the order and following up with vendor for timely delivery of the same.

Handling contracts like main plant running maintenance, overhauling contracts and other project contracts.

Reviewing and processing invoice of contractors and coordination with finance department for timely payment.

CAPEX and OPEX preparation and management.

Involved in erection of Main boiler, coal mills, boiler ducting, fans etc.

HOLTEC CONSULTING PVT LTD (March 2018 - present)

Owner's engineer for Captive Power Plants (WHRB/ FBC boilers)

Preparing Technical and commercial tenders for different packages of power plant.

Evaluation of Technical offers received from different vendors on basis of tenders and then preparing offers for them.

Designing water treatment plant with UF, RO and DM for CPP and WHR projects.

Preparation and engineering review of P&IDs, GA, Layouts and technical documents.

Negotiated with Clients and Subcontractors on the rates, terms and conditions.

Coordination of pre order project activities with client and vendor.

Working on Green field and Brown field and retrofitting projects for Complete power generating unit, Boiler, ESP, condenser etc.

CORE COMPETENCIES

Identifying project bottlenecks, undertaking corrective measures and ensuring effective site management & discipline to ensure safe & timely execution of the projects.

Conducting Fault / Trip Analysis, trouble shooting and data collection of running parameters from DCS and local and analysis of the performance & devising technical solutions and undertaking regular inspections of various equipment ensuring maximum output.

Knowledge of design calculations, such as heat balance, mass balance, material strength.

Reviewing of designs given by the EPC contractor before executing the work on site.

Ability in handling multiple priorities with a bias for action and a genuine interest in personal & professional development

Possess sound analytical, interpersonal and communication skills.

Handling Green field, Brown field and retrofitting projects.

Giving civil inputs in equipment foundation preparation and preparation of foundation layout. Doing concurrence for the same.

High degree of skills of leadership, problem solving, analysing and decision making.

ORGANISATIONAL EXPERIENCE

Since Sep'10: CLP India Pvt. Ltd. (Jhajjar Power Ltd.), Jhajjar (660 * 2, Super Critical, Coal Based Thermal Power Plant) as Deputy Manager Mechanical

Rotating equipmetns

Accountable for handling the Erection & Commissioning and maintenance of:

Pulveriser HP 1163 Vertical Axis Bowl Mill - 6 mill each unit, Make - Shanghai Heavy Machinery Plant Co Ltd.

Blade Pitch Control FD, PA & IGV Control ID Fan, Make - Shanyang Blowers Works Co. Ltd.

Rotatory Air Pre Heater, Make - Harbin Boiler Co.

Erection, commissioning and maintenance of 5.3 MW Circulating Water pump, Vertical type. Make Changsha Pump Works Co. Ltd.

Overhauling of, Vertical type Canal water pump, 14 km away from plant. Make - Flowmore pump.

Maintenance of Control valves, Stop valves and By-pass valves.

Static Equipments

Erection, commissioning and maintenance of 45 TPH - Oil Fired Auxiliary Boiler, Make - Transparent Energy

Erection and maintenance of distribution piping inside the Natural Draft Cooling Tower (NDCT), Make - Paharpur Cooling Towers Ltd. and maintenance of the same.

Commissioning and maintenance of pressure parts and ducting of 2115.5 TPH, PF fired and Super Critical Boiler, Make - Harbin Boiler Co.

Maintenance of HP/ LP heaters, attending inside tube leaks in HP heater.

Overhauling of PHE for MOT to attend the water leakage to oil side.

Worked condenser for bullet cleaning of tubes for 660 MW turbine. Make - Dong Fang Electric Company

Quality control for Chemical tanks maintenance 20KL capacity and maintenance of the same.

Maintenance of Underground pipe of MS and HDPE in plant.

Capex Management

Procurement of New Chemical tanks.

Procurement New design coal feeder internals and installing the same to improve the reliability of coal feeders.

Managing Project of service water above ground piping erection, commissioning and testing in entire plant. The piping in currently under ground the project is to make it above ground.

Procurement of floor mounted Jib crane to make small lifting jobs for maintenance easy.

Miscellaneous Jobs

Done many modifications in the system to stabilise the plant.

Complying with ISO 9000 (Quality management), ISO 14000 - 2015 (Environment management), NOSA (National Occupation Safety Association)

Member of Energy Management Cell of the JPL, representing mechanical department.

Maintaining HSE while working on site.

Coordinating with man power for daily maintenance work and overhauling jobs.

ON JOB TRAINING

Dec'10: CLP India Pvt. Ltd. (GPEC), Bharuch, Gujrat, Combined Cycle Gas Power Plant as Trainee Mechanical

EDUCATION

2018 Pursuing MBA (Finance) from Narsee Monjee Institute of Management Studies.

2010 B.Tech. in Power Engineering (Mechanical) from National Power Training Institute, Delhi, Guru Gobind Singh Indraprastha University with 69.33%

2006 12th from Arwachin Bharti Bhawan School, Delhi, C.B.S.E. Board with 79.2%

2004 10th from St. Joseph's Academy, Delhi, C.B.S.E. Board with 80.8%

IT SKILLS

Well versed with:

MS-Office (Word, Excel and PowerPoint)

AutoCAD

Internet Applications

SAP

INDUSTRIAL TRAININGS

Completed 6 weeks trainings in:

NTPC, Dadri, U.P. 210 MW

Panipat Thermal Power Station (Haryana Power Generation Corporation Ltd.), Panipat, Haryana, 250 MW

Attended Welding Inspection Training in WRI, BHEL, Trichy in 2012

Rotation On Job Trainings:

Scheme Tracing at NTPC Badarpur, Delhi on 210 MW LMW Unit

Rotation On Job Training (Operation & Control and Maintenance) of 210 MW LMW Unit at NTPC, Badarpur, Delhi

Simulator Training in NPTI, Faridabad on the Replica of 500MW Chandrapur Unit

EXTRACURRICULAR ACTIVITIES

Represented JPL in Hong Kong Challenge 2014.

Got RNR award in the year 2013 for extraordinary performance in the department.

Served as Sports Secretary of College in 2008-09

Organized the Annual College Sports Meet - Techyan in 2008-09

Acknowledged as First Runners-up in 4.5 km cross country race in 2013

Awarded for implementing food wastage minimising project in plant cafeteria.

PERSONAL DETAILS

Date of Birth: 20th May, 1988

Address: 115-C, Shivam Enclave, D.D.A. M.I.G. Flats, Shahdara, Delhi - 110032

Languages Known: English, Hindi

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