Engineer Power Plant

SADISHKUMAR V

Mobile: +91-962*******

Email id: ********@*****.***

PROFILE SUMMARY

* ***** **** ********** ** production engineer in pressure part fabrication like water wall panel, super heater Coil, Re-heater Coil, piping, Drum, Structural components in EPC, Heavy structural components such as Plus columns, I –columns, Box-columns and automobile structures such as front and rear assemblies, experience in manufactured India’s biggest box columns (2400MM*2400MM) and Cement conveyer manufacturing.

Experience in drawing reading in equipment, structural material, ITP,Customer specification and prepare the production plan and schedule for the daily and weekly to achieve the monthly target and handling the group of manpower in the fabrication in shop floor and site.

Experience in the welding process like SMAW, GMAW,SAW,GTAW and checking the before, during and after checking of welding and perform the inspection.

Experience to review the welding procedure specification (WPS), PQR and electrode classification for the welding process.

Experience in the material inspection based on the MATERAIL RECEIVING REPORT while receiving the material received from material department, material traceability transfer, material preparation like cutting, edge preparation and bending activities.

Experience in the fit-up of pipe or plate material before welding and check the welding equipment, parameter as per the WPS and perform the welding and visual inspection after welding. All the stage activities are performed as per the ITP before Material offered to QC.

Experience in the inspection process like visual, dimensional, NDE, hydrotest, material preparation for the heat treatment, surface preparation, painting inspection and final dispatch clearance.

Experience to prepare and maintain the production related documents like Standard operating procedure, Production log and stage inspection tag and manpower and performance report, equipment maintenance Report. Maintain the quality document for the audit purpose.

Monitoring the worker performance and training them if the need any training with methods department.

PROFESSIONAL EXPERIENCE

Akshaya Associates, Konanjeri (May 2018 to till date)

We are one of the developing companies of cement conveyer manufacturing, started in 2019. Schwing stetter is our customer.

Designation – Site in charge

Plan and arrange raw materials required against monthly plan.

Plan number of workers and their designations as per monthly target and to fix salary based on their skill level.

Solely responsible for production, quality and dispatch along with client inspection.

Implemented jigs in order to reduce time and manpower and time.

Increased turn over from 40 lacks to 96 lacks.

Arcelor Mittal Dhamm Processing Private Limited, Ranipet (Jan. 2014 to Nov. 2016)

We are one of the leading manufacturers of heavy structural components such as Plus columns, I –columns, Box-columns and automobile structures such as front and rear assemblies. We are one among the two companies to successfully manufactured India’s biggest box columns (2400MM*2400MM).

Designation – Engineer Power

Develop and monitor process improvements.

Assist to drive 6 sigma projects in workshop and lean activities implementation.

Develops and implements cost reduction strategy and delivers consistently.

Expert to work in a safe manner in accordance with established operating procedures and practices.

Cethar Limited, Trichy (Jan. 2011 to Apr 2013)

M/S Cethar ltd. is one of the leading EPC contractors in India. Our products include boilers, water wall panels, super heater, re-heater and economizer coils, Headers, Electrostatic precipitators, etc.

Designation – Production Engineer

Refer the monthly load from the ERP and collect the drawing and document.

Co-ordinate with the planning department & store to get the document for the fabrication related and material.

Prepared the daily and weekly schedule for the fabrication activities to achieve the monthly target.

In the production plan, list out the activities and manpower required detail for the activities.

Based on the production plan, allocate the manpower for the shift for work, Handling and guide them in the work and complete the daily and weekly schedule.

Ensured the required material and availability of materials without delay in production activities .

Ensure the equipment or tool availability for the production.

Allocate and monitoring the welding activities and Coordinate with quality team for the inspection for NDE activities.

Ensure before welding, approved WPS and welder for the activities. Coordinate with methods department for the approved WPS or welder qualification if not available or further training for the welding and other worker qualification.

Reporting to the in-charge for the daily activities status, transfer the work to the next shift supervisor with plan and manpower and attain the weekly meeting with manage and update the status and discuss further need to achieve the plan if any delay in the production plan.

Identified and resolved all production problems and issues during the activities.

Schedule regular and preventive maintenance in the workplace.

Coordinate with quality team for the inspection and clear the material and maintain the log document for each stage for the material.

Handover the job to logistic department with QC final approval After completion of the material.

Experience and knowledge to read the shop drawing and piping drawing.

Experience and Knowledge in the edge preparation and fitting of the pipe & plate material for welding and welding electrode like E7018,E6013,ER 70S etc.,

Experience in the document maintenance in the production activities like SOP, PPA, Daily log and quality documents stage inspection log, WPS & PQR copy for audit related.

Having knowledge in the welding process like SMAW.SAW,GTAW,GMAW.

Having knowledge in the WPS,PQR.

Bharat Heavy Electricals Limited, Trichy (Nov. 2009 to Nov. 2010)

One of India’s navarathna companies. We design produce and commission entire items required to run a power plant.

Designation – Graduate apprentice trainee

Assisting Deputy Production Manager in his production activities.

Planning continuous load for pickling, press pointing, drawing heat treatment, straightening, hydro testing and oiling.

EDUCATOINAL QUALIFICATIONS

Bachelor’s degree in mechanical engineering in 2009 (76% with Distinction)

Annai Mathammal Sheela Engineering College (Anna University)

HSC (80%) (Tamil nadu State board) in 2005 - Rev. Fr. Lourdu Xavier matriculation higher secondary school.

SSLC (82%) (Matriculation) in 2003- Rev. Fr. Lourdu Xavier matriculation higher secondary school

TRAINING AND CERTIFICATIONS

Certified as best Engineer and team for achieving highest output in AMD.

Engineer development programme.

PERSONAL DETAILS

Father Name ; P.Vijayakumar

D.O.B ; 09.09.1987

Address ; South Street, Agarapettai, Boodalur (T.K), Thanjavur (D.T), Tamil Nadu – 613104, India.

Languages Known ; Tamil, English & Hindi.

DECLARATION

I hereby declare that all the above details are true to the best of my knowledge. I agree& accept without any reservation that at any time, if any particulars are found to be incorrect my candidature or my appointment may be terminated without notice.

Date :

Place: SADISHKUMAR

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