PRABHU SUBBAIAH
Mobile: +91-962*******
E-mail: **************@*****.***
Over 11 Years of total experience in Design Engineering, Testing, FAT, SAT, Commissioning, and Project Execution in Oil & Gas Industry as Instrument Control & Safety System Engineer
Professional Experience:
·Expertise in managing the design & development of Logics for Automation
Processes for clients across overseas
·Proven abilities in swiftly ramping up projects with competent
Cross-functional skills and on time execution
·Detail oriented with excellent analytical, organizational and problem solving
Skills
·Provide Engineering Support for Instrumentation & Control System on small
and large scale projects
Skills Summary:
·Specialization in Safety Instrumented System (SIS) – Fire & Gas System (FGS),
Process Emergency Shutdown System (ESD) and Burner Management System
(BMS)
·Good Knowledge in Inspection and Test Plan Procedure, Pre-Commissioning
and Commissioning activity in accordance with OPERCOM and ICAPS
·Strong Knowledge in Triconex (TMR) and Trident logic concepts with respect
to Cause & Effect using Functional Blocks
·Having good exposure in Foxboro I/A Series(V 8.X) -Distributed Control
System (DCS), Emerson Delta V DCS and Safety System
·Good knowledge in Instrument Design Tool (INTOOLS) – Intergraph’s Smart
Plant Instrumentation (SPI) V9.0
Academic Credential:
·B.E (Electronics and Instrumentation Engineering) – Dr. Paul’s Engineering
College, Anna University, Tamil Nadu (2003-2007)
Job Summary:
·Worked as a Sr. Instrument & Control System Engineer with Kentz Engineers
& Constructors (Member of SNC- Lavalin Group), from Nov 2016 to May 2019
·Worked as a Senior Safety System Engineer with Gulf Automation System Co.,
Qatar from Nov 2015 to April 2016
·Worked as a Sr. Project Application Engineer with Schneider-Electric India
Private Limited (formerly Invensys), Chennai from Nov 2011 to Aug 2015
·Worked as a Project / Design Engineer with Almoayyed International Group,
Qatar during the Period of Jan 2011 to Oct 2011
·Worked as a Site Engineer with Honeywell Building Solution, Chennai during
the period of Nov 2008 to Dec 2010
Organizational Experience:
Company: Rosetti Marino S.P.A.,
Project: NFB (North Field Bravo) LQX Expansion Project (Offshore)
End User : Qatar Gas Operating Company
System Content : Foxboro DCS, Triconex PLC and Autronica Fire Alarm System
Position : ICSS Engineer (Freelance Engineer) – Jun 2019 to Nov 2019
Job Content:
·Responsible for review of Engineering deliverables with respect to Shell DEP’s
·Responsible for Coordinating with Package Vendor and Shipyard Construction Team
·Review of Logic diagrams, Cause & Effect Diagram and Instrument Test Report (ITR)for Instrumentation
·Review of System Boundary and WinPCS Database for Instrumentation Scope
·Creating Technical Query and Coordinating with Engineering Team located in Italy
·Preparation of Instrument Loop Packs and responsible for preparation of Commissioning Activities
·Coordinating with QG PMT Team for ICSS Pre-com and Commissioning Activity
Company: Kentz Engineers & Constructors (Member of SNC Lavalin)
Project: Initial Oil Train (IOT), Exxon Mobil (EMIL)
End User : Exxon Mobil
System Content : Emerson Delta V DCS and SIS
Position : Sr. Instrumentation& Control System Engineer – Engineering & Commissioning (PMT)
Job Content:
·Provide Engineering Support in development of detail engineering documents like IO list, Instrument Index, Cable Schedule and Instrument Loop drawings
·Responsible for review of Engineering deliverables such as Cable Tray Routing, Junction Box Wiring &Termination drawing, Cable Schedule, Bulk Material MTO list and Loop Drawings
·Review of Vendor Technical documents and Modbus Mapping list
·Review of Logic diagrams, Alarm List, Graphics, ESD Shut-down Hierarchy and Cause & Effect Diagram
·Participated in Factory Acceptance Test (FAT) with Emerson for Instrument Control & Safety System (ICSS)
·Review of Vendor drawing, BOM, IO List, Hardware and Software Specification
·Co-ordination with other Engineering department (Electrical, Rotating Equipment and Telecom) to ensure the Instrumentation requirement
·Worked with Construction Team to develop Instrument Work Pack and Instrument Loop Pack
·Participating in meetings with client, vendor and Contractor to clarify their Technical Queries
·Responsibility for technical issues and coordinate with other disciplines
·Supervision and Support to Field Engineering, issuing Red line markup
·Performing Site Support in Construction and Commissioning
·Review CCMS database and provide the inputs for Mechanical Completion and System Completion check sheets
·Supervise subcontractor at a site during Instrumentation& Control System, CCTV and PAGA construction, pre-commissioning and commissioning activities
·Involve and Witnessed Energization of Cabinets and SAT for ICSS (DCS, SIS/ESD, FGS & BMS), MMS, CCTV, PAGA and Vendor Packages
·Performing Testing for Cause & Effects and Control Narrative
·Responsible for preparing, issuing and Close out of Management on Change (MOC)
·Provided support to Startup and System Stabilization for Operation Team
Project: Zero Liquid Discharge (ZLD), LR2 Project
End User : Laffan Refinery, Qatar Gas
System Content : Triconex Safety System (ESD/FGS) and Foxboro DCS
Position : ICSS Engineer - Commissioning
Job Content:
·Preparation of Pre-Commissioning and Commissioning Dossiers for the Instrument Sub System (DCS/ESD/FGS) in accordance with the principles of OPERCOM Technology
·Review and Comment the Commissioning Test Procedures
·Preparation of Project documents like Method Statement, Job Safety Analysis (JSA) and performing Tool Box Talk to executing the activities
·Preparation of Project Schedule, BOM and Material follow up with sub-vendors
·Participated in Commissioning, Project Review and Failure Risk Assessment Meeting (FRA) with Client and Vendors
·Worked with QA/QC to ensure the compliance with company quality procedure
·Knowledge in Permit to Work (PTW) and LOTO procedure
·Follow ICSS Management of Change Procedure in accordance with Project Specification
·Review the Revision Change Sheet and Field Change Report submitted by Engineering
·Directing the daily activities related to Instrument SAT/Loop Testing and Functional Testing
·Follow up the report discipline progress and punch list clearance
·Involved in Loop Check Test in accordance with Inspection and Test Plan Check Sheet
·Involve and Witnessed SAT and Commissioning Activity
·Involved in Tie In and Integration activity with Existing Plant
·Supports for Startup and System Completion
Company: Gulf Automation System Co., Qatar
Projects: DOT Projects – 21/26/31/32 - Brownfield Project
End User : Oryx GTL, Qatar
System Content : Tristation 1131 4.9.0 for FGS and PESD
Involvement : Sr. Safety Instrumented System Engineer - Triconex
Job Content:
·Involved in Site Survey, Detail Engineering and FEED for Brownfield objective in ICSS
·Technical review meeting with Client and Contractor
·Managed Scope definition, Software configuration and preparing MOC
·Developed new function blocks, for the MOS Functionality as per the client’s specification (2oo3, 1oo1 and 1oo2 for Both Analog and Digital Inputs)
·Tie-In with the Existing ESD System with additional I/O’s including addition of New Hardware’s
·Involved in Application Engineering and Development of New Graphics, Serial Database using IACC 2.0 (IA 8.4)
·Involved in FAT and SAT activity and supported for Start-Up activity
·Developed the Logic for new MOS Philosophy and implemented the same throughout the plant with customer Satisfaction
·Involved in the preparation of documents such as FAT and SAT Test Procedure, MOS Philosophy document, and Adequacy report.
·Got appreciation Certificate from the end user (ORYX GTL) for the Successful completion of SAT and Start-Up activity
Company: Schneider-Electric (I) Private Limited (Formerly Invensys), India
Project: Barzan Onshore & Offshore Project (Train 1 & 2) – System & Bulk engineering for
FGS/FGCS/PESD/BMS
End User : Ras Gas, Qatar
System Content : Tristation 1131 4.9.0 for FGS and PESD, Foxboro Control System (FCS 3.1)
Position : Sr. Project Application Engineer – Bulk Engineering& Commissioning
Job Content:
·Had involved in the development of Project Manuals such as Project Application Specification (PAS)
·Preparation of Wiring drawings, System Loading, System and Marshalling Cabinets for FGS, ESD and FGCS
·Involved in detailed engineering, IO assignment, Tag list preparation, Bulk data generation for loops based on Instrument Index
·Independently involved in the development of Logic control based on functional block for Fire and Gas System (FGS), Emergency Shutdown System (PESD), and Burner Management System (BMS)
·Graphics Development in Fox Draw as per P&ID, Bulk Database preparation in Archestra - FCS Software for the Serial Input
·Integration and testing of logics in Triconex through Interfaces with DCS and other third party systems like Mark VI (Turbine Control)
·Worked in Software Tool such as SPI for generating Instrument Loop drawings
·Worked for JGC (Japan Gas Corporation), as a support Engineer from Invensys
·Loop Drawing (ILD) Database Preparation in SPI (INTOOLS), RCS (Revision Control Sheet) Preparation/Updation and Assisted in Instrument Index Preparation
·Involved in SAT and Commissioning activity
·Got appreciation Certificate from the end user for the contribution of IO segregation and completion of FAT successfully
Project: BS171 New Booster Station – Kuwait Pipeline Project – Bulk Engineering and Logic Development for FGS and PESD
End User : Kuwait Oil Corporation, Kuwait
System Content : Tristation 1131 4.9.0 for FGS and PESD
Position : Project Application Engineer – Bulk Engineering
Job Content:
·Involved in Basic Engineering, Creating Standards, IO assignment and Tag list preparation
·Configure Hardware and Software Configuration for FGS and PESD
·Preparing of Termination Database as per the I/O assignment and Instrument Index for wiring and Cabinet Engineering, along with JB Cable Schedule
·Project Building and Logic development using Tristation 1131 using Functional Block diagram
·Involved in Pre-FAT activities with EPC
·Testing of Triconex System/ Marshalling Cabinets with I/O Injection and their documentation
Personal Information:
Father’s Name : P. Subbaiah (Late)
Marital Status : Unmarried
Passport Detail : Z4713245 Valid till 12.11.2028
Nationality : Indian
Membership : Associate Member in International Society of Automation (ISA)
Date: PRABHU SUBBAIAH
Years of Experience
11.2 years
Key Position Handled
Senior Instrument & Control System Engineer
Senior SIS (Safety Instrumented System) Engineer
Senior Project Application Engineer
D.O.B
24th August 1985
Nationality
Indian
Languages Known
·English
·Tamil
Countries Worked
·India - Engineering
·Singapore - FAT
·Qatar - Commissioning
·Abu Dhabi – Engg. & FAT
·Basra, Iraq – Construction & Commissioning
Computer Knowledge
·MS Office, MS word, MS excel, MS Visio & SPI INTOOLS – IO Allocation, Cable Creation, Cross wiring& ILD generation