Quality Engineer Engineering

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Fraizer Gai

North York, Ontario

+1-519-***-**** • ***********@*****.*** • https://www.linkedin.com/in/fraizer-gai-7399aa78/ Quality & Project Manufacturing Engineer

In-depth technical career with a long track record of success in engineering protocols and principles Technically sophisticated mechanical engineering professional with a solid background in managing quality control processes and product testing in the manufacturing industry. Adept at identifying areas of improvement and implementing timely resolutions. Strong experience managing staff members to ensure deliverables are consistently met. Knowledgeable of numerous industry-specific tools and possess several certifications. Areas of Expertise:

• Project Manufacturing

• Mechanical Engineering

• Statistical Quality Control

• Lean Six Sigma Methodologies

• Quality Assurance & Testing

• Team Oversight & Guidance

• Organizational Development

• Problem Resolution / Troubleshooting

Professional Experience

TFT Global Inc., Woodstock & Tillsonburg, Ontario

Manufacturing Quality Specialist, 3/2019 – Present Created Standard Operating Instructions (SOI) and ensure that protocols are regularly followed by staff. Participate in internal, surveillance, and layer process audits. Prepare a litany of reports tracking quality concerns and compliance issues. Integral participant in assessment meetings for quality control measures and process workflow. Work closely with clients to understand and resolve technical issues. Train managers, oversee technical teams, and evaluate subsequent work to identify areas of improvement. Key Achievements:

§ Author Non-Conformance reports (NCMRs), Return material authorizations (RMAs), and Corrective/Preventative Action reports (CAPAs).

§ Perform Root cause analysis (RCA) for 8D/ CARs for non-conformance parts.

§ Lead the team in the reduction of DPPMs (Part per Million) by 6%, Cost of Quality and in-house scrap.

§ Conduct research and used DOE to resolve the Quality issue including a color drift issue in a decorative coating system.

§ Creating FAIR (First Article Inspection Report), COC and PQCT as per the requirements of customer.

§ Preparing the work instruction of the new job allocated and carrying of Layered Process Audits according to ISO standards.

QM Plastics Pvt Ltd, Windsor, Ontario

Quality Coordinator, 2/2018 – 3/2019

Used knowledge of automotive quality systems and Six Sigma methodologies to recommend improvements to the production process. Performed detailed quality assessments to evaluate procedures, ensure quality levels were met, and identify problem areas. Trained and managed staff members. Worked closely with clients and related internal departments to resolve consumer complaints. Evaluated quality KPI’s and implementation of corrective actions as well as Gauge R&R study. Experience with LEAN initiatives and project experience with implementing change to affect cost savings.

Key Achievements:

§ Raised quality via cross function APQP/PPAP, Layered Process Audits (LPAs), and root cause analysis. Fraizer Gai

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§ Significantly reduced the defects parts per million.

§ Participated in continuous improvement projects to implement cost saving measures.

§ Balanced line by conducting time studies and Implementing Lean tools. Quality Inspector, 9/2017 – 2/2018

Regularly assessed workplace processes and conducted verifications to ensure that standards were properly followed. Performed detailed inspections on car parts. Prepared non-conformance reports. Interpreted engineering blueprints to ensure the product meets the quality standards. Key Achievement:

§ Reduced company costs by catching non-conformance parts before being sent to clients. Persang Alloy Industries PVT. LTD, Vadodara, India Quality Engineer, 1/2016 – 6/2017

Spearheaded workplace operations that used lean manufacturing methodologies to create a streamlined and efficient production environment. Performed comprehensive troubleshooting efforts and assessed possible risks to ensure proper assembly practices for integration projects. Supported problem resolution measure to fix any failures or defects discovered during rigorous equipment evaluations. Improve the Overall equipment effectiveness(OEE). Gained Knowledge on ISO 9001:2008 and ISO14001. Key Achievements:

§ Created and launched a new Corrective Action and Preventive Action (CAPA) system for quality assurance.

§ Working with test lab and gauge room relative to gauge calibration and gauge R&R.

§ Improved Plant Layout for less material handling and better process flow. Technical Proficiencies

AutoCAD • SOLIDWORKS • MRP/ERP system • Plex-ERP System • Minitab • Siemens NX • MS Office Suite Core Skills

DMAIC process • Value Stream Mapping • Pareto analysis • PDCA management • Kaizen • 5S activities Root cause analysis (5WHYs, 8D) • ISO 9001:2015 • ISO 14001 • IATF 16946 • AS9100 Education and Credentials

Master’s in Mechanical Engineering – University of Windsor, Windsor, ON Bachelor’s in Mechanical Engineering – Gujarat Technological University, Ahmedabad, India Certifications

Project Management

Ontario Health and Safety

Six Sigma Green Belt

AutoCAD

Academic Projects

Implementing Lean tools on the Assembly Line- JRS Tools (Project Lead), 2018 Designing of Bobcat Skid Steer Loader. – Project Lead, 2017 Power Generation by Waste Heat Recovery System. - Siemens (Project Lead), 2016-2017

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