Profile Summary

Highly motivated and enthusiastic skilled professional with over 10 years diversified Gulf experience in Petrochemical,Ferlilizers, Waste water treatment, desalination (Reverse Osmosis) treatment and the recently Poly-silicon Project. Utilities plants operation like RO desalination, DI & UPW, Cooling tower, Boiler, N2, H2, NG PRS, Waste water, Fire water, Plant & Instrument Air compressors and dryers, safety shower, chemical supply. Excellent hand on experience for start up and shutdown, emergency shutdown, pre-commissioning and commissioning, trouble shooting. Operation through DCS, SCADA and PLC local HMI

Key Skills

Operation & Maintenance

Quality Control analysis

Cost Controlling

Learning Strategies

Team player with Multi Nationalities

Report writing MS word, SAP

Testing and inspection

Good Communication skills

Safety Process, Permit system, LOTO

Work Experience Detail

QSTec Ras Laffan Oil & Gas field Qatar

Sep- 2018 – Present

Utilities Plants Operator (DCS Control and PLC and Field Operation)

Well conversant with the type of utilities supplies in plant like potable water, sea water, desalinated water, fire water, chemicals supply, N2, H2, NG, cooling water, DM water, steam, Plant & Instrument Air, receiving waste water etc.

Well hand experience routine checked of PH, Chlorine, Hardness, chlorides, ORP, SDI, Turbidity, Conductivity, TOC, and Boron etc.

Cooling towers 29000 m3/hr capacity routine chemical dosing, testing, flow and motor AMP adjustment, motor oil level and mechanical checks, water balance, cycle of concentration, dew point, Evaporation rate checks, Basin cleaning arrangements.

Operate side stream Micro filtration system PALL, doing skids, CIP Procedure, backwashing, sludge treatment using by various chemicals.

Operating Chlorine Generation Plant.

De-Ionized Mix beds, Ultra-Pure Polisher water system with Boron removal units and Electro DI, Plants Operation & Regeneration Mix beds with (NaOH & HCL).

Operating RO desalination 36000 m3/Day operation and Potable Water production system. Sea Water station (Receiving and Return)

RO Plant & UF skids CIP, chemical preparation, ORP, SDI, water analysis testing

Handling Fire Water network sprinklers monitors & deluge system, F&G Alarm, PAGA announcement, Emergency handling as per SOP with coordination ERT Team.

Hydrogen, Nitrogen and NG gas PRS receiving & supply Station.

Waste Water Treatments system advance technology, like MBR, Hydrolyser reactor, RO, Clarifiers, Sludge treatment, Filter press operation, De-nitrification.

Operation Centrifugal IR (Ingersoll-Rand) air compressors 15000 Nm3/hr. 3 X compressors and 3X desiccant dryers, producing -50 C Dew point.

Operation of THERMAX Boilers (fire tube) through 3-Element controller auto firing rate adjustment SAACKE Burners with capacity 64 Ton/ Hr, follow routine jobs like monitor CBD, IBD, Chemical Preparation for PH maintaining, condensate handling, condensate traps operation and maintenance, boiler preservation etc.

Operating and controlling 10,000 m3/hr., water pumping station for Steal melting plant (Electric Arc Furnace & LRF) and Air Separation Plant, through SCADA control Room System.

Through SCADA keep controlling & monitoring to Centrifugal pumps, Positive displacement pumps, cooling Towers, Water reservoirs, Softeners, Sand Filters, Scale Removal system, clarifiers and scum removal systems, chemical dosing systems etc.

Operating & controlling chemical dosing system to treat the direct / indirect water loops for ASP & SMP Plant as per feedback of water Results through central Lab.

Control contractor’s labors.

Operation of Instrument Air compressors & Dryers with production of 12000 Nm3/hr, using IR and Atlas Copco models.

Operating Reverse Osmosis Plants, and softeners with regeneration system.

Monitoring and collecting the results of Scheduled/un-scheduled water samples to maintain water good quality needed to Steel melting section and Industrial water cooling systems. and arrange 3rd Party sample collections and maintain the record.

Ensures the availability of chemicals, and LPG Gas, Oxygen & Nitrogen Stock.

Closely follow up the maintenance activities in area and ensures that conditions do not change during the work. In case any changes occur that prevents maintenance from continuing the job safely, stops immediately and inform shift Supervisor for further action. Also reports the incomplete work permits to Shift Supervisor.

Help and support to operate Air separation Plant (O2&N2 5000 Nm3/hrs) to take emergency shutdown and start up and during normal operation.

Responsible for good functioning of the portable equipment like portable radios, H2S detectors to manage the gas LPG filling and for confined spaces.

Coordinate with chemical supply company contractor to maintain stock of chemical and proceed new Purchasing Request for any further requirement.

Monitoring & Controlling regeneration and backwash of softeners.

Handling of oil, grease from skimmers and dispose them to designated area.

Follow up all safety measures and make sure the work going on safe procedure, follow up the Near Miss reports in case something near to lead the incident, follow PTW procedure.

Qatar Fertilizers company

April- 2012 – Dec-2016

Operator (Utility/Field Operation)

To carryout routine checks on equipment for abnormalities and inform supervisor

To check process parameters and coordinate with the Plant supervisor to correct any deviations.

Worked with Desalination plant,multiple effect distillation thermal compression capacity of 225 T/hr

Operated instrument air compressor(3 stage centrifugal )capacity 6500Nm3 at 1.0 Mpa pressure

To receive chemicals, maintain the stock/consumption register and prepare chemical batches required for the process ensuring adherence to procedures.

Check and create the TDS,BOD,COD,DO, MLSS,Hardness,Conductivity,Iron, Ammonia for the water.

Operated Auxillary boiler capacity of 120T/hr at 46 bar and 385 degree Celsius

Worked with Steam turbines generator -power generated normal 32MW/64MW

Operating Gas turbine (GE MS6001B MARK VI) capacity of 40 MW 3 stage 5162 rpm 10 reverse flow combustor,DLN system with 15ppm NOx 17 stage axial flow air compressor

HRSG : MACCHI model TITAN Capacity 70T/h post firing, total 150T/h steam at 4.6Mpa 385 degree Celsius .4 rows inter tube type burners fuel flow 7600 Nm3

Sea water cooling towers, Closed cooling water circulation, DM water palnts waste water treatment plants

Follow safety rules and ensure close adherence to the safety, environment and quality requirements.

To sign work permits, follow on-going jobs and monitor Contractors activities ensuring adherence to safety regulations and procedures.

Coromandel Fertilizers limited

July-2006 to April-2012

Utility Plant/ Ammonia Storage (operator)

One Boiler of 32 MT/Hr. (Combustion Engineering, USA. Make) at 32 Kg/Cm2 and 3160C, Natural Circulation, Oil Fired, Forced Draft, Water Tube Boilers.

Water Treatment by ION-Exchange method, Three Demineralizing Streams of 75M3/Hr. Each. Treatment of return condensate from process plant Screw compressor (Atlas cap co make) of 950 cfm at 7 kg/cm2 with drier.

Water Systems:

Drinking Water, Fire Water, Process Water, Rinse Water, Cooling Tower Water and Salt Water.

Two Nos. of Atmospheric Ammonia Storage Tanks (AAST) each capacity of 5000 Mts and 7500Mts (UDHE India Make) with ship unloading facility of 500 MT/Hr. Through 5 Km. pipe line which is pre cooled before unloading..

Ammonia refrigeration system.

Ammonia heating system.

Ammonia transfers to plants with positive temperature.

Loading and unloading of ammonia road tankers.

Decommissioning and commissioning of atmospheric ammonia storage

Vapor Absorption Refrigeration System (Thermax Make) with a capacity of 300 TR. We are having a Distributive Control System of Centum VP series.

We are having a separate emergency shutdown system with safety interlocks. Good working hands on

EDUCATION

June 2001 - November 2004 Diploma in chemical engineering (3 year Diploma) with 77.62%.

Diploma industrial training One Year from “Coromandel fertilizers limited Kakinada and Hindustan Zinc limited

Current Location: Ras Laffan Oil Field Qatar

Nationality : India

Passport No. : J9210800

Date of Birth : 18-07-1986

DATE:09-07-2020 MURALI GONDELA

MURALI GONDELA

Diploma in Chemical Engineering

Mobile: +974-******** +917*********

adegb7@r.postjobfree.com

CV “Utilities Plant Operator”

Maaden Phosphate company

March-2017 to Sep-2018

Utilities Plant Operator

Personal Information

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