OBJECTIVE:

Engineering Professional with more than 4 years of experience with in depth knowledge and strong base in Remediation, New product development, Manufacturing, Quality control, Quality Engineering, Supplier Quality, Product Line Transfer and Implementation, Process Validation, Test method validation & Equipment Qualification. Excellent reputation for resolving problems, improving customer satisfaction, and driving overall operational improvements. Consistently saved costs while increasing profits.

EDUCATION:

Wichita State University, Kansas, USA Graduated, May 2017

Master of Science in Industrial and Manufacturing Engineering -- GPA: 3.86/4.0

VESIT, Mumbai, India Graduated, May 2014

Bachelor of Engineering Degree in Instrumentation Engineering -- GPA: 3.1/4.0

TECHNICAL SKILLS:

Computer Skills:

LabVIEW, Simulink, Design Expert version 8, Auto CAD, MATLAB, ERS, Stat graphics, Mini Tab, Adobe Acrobat, Microsoft: Word, Excel, PowerPoint, Outlook and Access.

Summary of Key Skills:

ASME Y14.5-2009, GD&T, FDA CFR 21 part 820, orthopedics, Lean Manufacturing, CNC, CMM AS9100D, ISO 9001:2015, ISO 13485, ISO 14971, TS 16949, Risk Management, Failure Analysis, 8D, PDCA, SPC, Design Controls, Process Validation, DOE, DFMEA, PFMEA, MSA, 5 why, DMAIC, DMADV, Design History Files, Device Master Records, Root Cause Analysis/Investigation, CAPA, NCR, GAP Analysis, PPAP, APQP, FAI, Minitab, continuous improvement, Value Stream Mapping, Process validation, commissioning qualification, Protocol Writing, and Report writing.

RELEVANT COURSE WORK:

Lean Manufacturing

Statistical Methods for Engineers

Statistical Quality Control

Production Systems

Reliability/Maintainability Engineering

Operations Research

Supply chain Management

Risk Analysis

Design of Experiments

Failure Analysis

Quality Engineering

Engineering Economy

PROFESSIONAL EXPERIENCE:

Zimmer Biomet, Sira Consulting Inc Contract, Warsaw, Indiana March 4 2019 – June 5 2020

Position: Manufacturing Engineer

Established process monitoring plan on the validated CNC machines by conducting capability studies.

Experienced in statistical data analysis using Minitab (Gage R&R, Anova studies).

Performed Gage R&R studies on all the existing and new gages to inspect CTQ's.

Performed Impact analysis for changes being made on different documents such as SOP's, WI, MIS, IIS etc.,.

Contributed to the development of user Needs, global and component level design inputs (feature, strength, geometry and general) including establishing acceptance criteria for orthopedic implants.

Performed Functional relationship analysis to ensure product functionality and manufacturability.

Product Impact Assessments: Analyze and rationalize CAPAs, Nonconformance (NCs) & Observations, Failure Investigations and root cause analysis.

Updated Routers and BOM's (Bill of Materials) on JDE.

Develop and verify test execution records of Design History Files (DHF) for knee implants on VAULT system (PDM).

Led design review meetings with cross-functional teams to evaluate the capability of the product to meet the requirements and resolve technical problems the team is experiencing.

Applied statistical tools to analyze raw test data, summarize test results and conclusions.

IMG Companies, Livermore, California March 26 2018 – Feb 22 2019

Position: Quality Control Engineer

Developed and initiated standards and methods for inspection, testing, and evaluation, for clients from semiconductor and aerospace industries.

Executed IQ, OQ, PQ and subsequently trained for validation activities in accordance.

Performed visual inspection on finished small parts on daily basis using gauges, calipers, depth mic and other instruments as per customer's G D & T drawings.

Assisted in maintenance and establishment of routings for new and existing products.

Approved CMM programs for inspection of parts.

Responsible for closure of Non-conformance report, NCR and Supplier Corrective Actions, SCAR on Non-Conforming products and make disposition on parts.

Perform process trending using X Bar-R charts and P charts.

Participated in work teams to pursue continuous improvement of processes and working environment at facility.

Perform 8 D Corrective actions as per customer's request on Non-Conforming part.

Achieved reduction of burrs on incoming parts resulting in 20% improved yield.

Created pictorial work instructions for entire production line which increased process by 10%.

Increased performance level by 15% by developing work guides, timelines and maximizing resources on site.

Determined root cause of deviations and non-conforming results and implemented appropriate corrective and preventive actions throughout product development process.

Pegatron Corporation, Sacramento, California August 28 2017 – March 23 2018

Position: Failure Analysis Engineer

Responsible for making and revising SOP’s so that the production line can run efficiently and smoothly.

Perform Root Cause Analysis (RCA) on a daily basis to identify the problem with a failed unit and coming up with a solution.

Develop Pareto charts to identify the top failures for the devices every week.

Implement 5S on a daily basis to keep the production floor clean and to reduce fatigue for the operators to perform their daily activities.

Perform DOE on a regular basis to identify the Root Causes of common failures and finding a solution.

Assist the quality team in the Sampling process to accept or reject the lot based on the DOE’s performed on the incoming key parts for the units.

Perform time motion studies using one hand study and two hand study to determine the ergonomics and efficiency of the process.

Calculate the cycle time of specific operations for determining the efficiency of the process.

Identify the bottlenecks in the process flow on a daily basis and determine a possible solution.

Perform process trending using the control charts (P-chart).

Chemtrols Industries LTD, Mumbai, India Dec 23 2014 – June 19 2015

Position: Intern Engineer

Responsible for ensuring conformance to engineering prints, receiving inspection, non-conformance reports, supplier corrective and preventive actions, supplier print reviews, supplier quality audits, supplier corrective actions, supplier scorecards, and new supplier qualification.

Participated in continuous improvement of processes to improve quality, cost efficiency, and capacity utilizing Design for Manufacturability (DFM), Just-in-Time (JIT), and Continuous Flow Manufacturing (CFM) methods.

Assist in design and implementation of manufacturing methods to include: Line design, process and material flow, tooling design and definition, integration of quality, and development of assembly documentation.

Reduced workforce requirements by 3% and increased productivity by 4%.

Optimized lower warehouse costs by almost 4% by implementing Just-in-Time Strategy.

Reduced set-up time for machines by 20% by making sure that everything needed for changeover is organized and on hand before changeover begins.

Calculated overall production costs by evaluating material, labor and other expenditures.

CERTIFICATION:

American Society for Quality-Certified Six Sigma Green Belt.

Lean Systems

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