Welding Engineer
Resume:
CURRICULUM VITAE
DASARI BALAJI SREENIVAS
Welding Engineer
Career Objective:
To associate with a company which progress dynamically and gives me a change to put the best of my progression and capability and be a part of the team that excel in work towards the growth of the company gives me personal and professional satisfaction thereof.
The achieve a challenging position in welding engineering in a result oriented company. Where acquired skills and education will be utilized towards confirmed growth and advancement I would like to render my true and fair services for the organization which is going to give a bright chance to work with the team.
Profile:
Working as a welding engineer in M/S LARSEN & TOUBRO Ltd. (L&T- Defence IC)., ~5 Years of in hand experience with immense achievements in fields like ship building, piping, and fabrication and manufacturing steel structures.
Educational Qualification:
Diploma in Metallurgical engineering from state board of Technical Educational and Training with 75% aggregate inDec-2016
Pursuing AMIE
S.S.C with 80% aggregate in Jul-2010
Professional Qualification:
ASNT NDT Level-II in RT,UT,MPT,LPT.
Certified Swagelok Orbital Welding Operator and trainer.
Certified sustainability tem member.
DPP coordinator in Welding Engineering Department.
Certified Quality Management System, (ISO 9001:015,ISO 14001:2015,OHSAS 18001:2007, ISMS 27001:2013)
Technical Skills:
Knowledge in welding metallurgy of carbon steel, Alloy steels, Stainless steel, Non-magnetic steel, copper and copper alloys, Titanium and Titanium alloys.
Qualified welder in the process of GTAW, SMAW and GMAW in 2G,3G positions.
Qualified welder in the process of GTAW 6G position.
Qualified welding operator in Robotic GMAW and Orbital Welding.
Knowledge in welding processes like SMAW, GTAW, GMAW, FCAW, AUTOGENENOUS ORBITAL WELDING, STUD WELSING, SAW, and ROBOTIC GMAW.
Inspection and supervision in all QC and Welding aspects.
Profound knowledge of a product failure analysis, mechanical and metallurgical testing.
Sound knowledge on weld distortion control, repair rectification.
Provide backup for QC inspectors for managing and handling project including providing technical advice as required.
Well experience in all documentation like WPS, PQR, WPQ, WOPQ, Weld plan, Heat treatment specification, QAP, Fit up, Weld Visual, Inspection checklist, Final documentation, Procedures as per Client requirements.
Profound knowledge of Isometric, General assembly, sub assembly, part drawing study.
Experience in guiding a team of inspectors, supervisors, foremen’s, skilled welders and fabricators regarding proper selection of consumables, electrode, usage of techniques, welding procedures, preparation of welding joints and follow the best engineering practices and best workmanship.
RT film interpretation and Review.
Skill in selection of welding equipments, accessories and tools.
Automation in GTAW, FCAW & GTAW.
Familiar with various NDT/DT practices.
Expertise in welding qualification and welder performance qualification.
Code Knowledge:
ASME Sec IX,ASME Sec IIA, ASME Sec IIB, ASME Sec IIC, ASME Sec VIII Div.1,ASME SEC V, Russian standards(NTD’s and GOST’s) and client requirements.
Computer Skills:
MS-Office, Windows, Micro soft outlook, PLM, ERPLN, Microsoft Lync, POWER BI, 7 Quality Tools, Python programming, Robotic processing automation, Prameter development in Orbital Welding Systems Etc.
Work Experience:
Company : M/s LARSEN & TOUBRO Defence IC
Country : India
Position : Welding Engineer
Period : From Jul-2015 to till date
Project : Nuclear submarine building & construction project – SBC
(Indian First Nuclear submarine – Arihant)
(Indian Second Nuclear submarine – Arighaat)
Responsibilities (Welding &NDT) :
Review of client specifications, drawings and preparing the QAP, Test plans, and Weld plans.
Spot checking of weld map before, during and after welding and documentation the same.
On board inspection for technical for technical constraints and raising the technical query/DCR’s and getting approval from the third party (OTNY), Client (Indian Navy).
Review of execution department request and revision of weld plan and test plan and getting approval from third party (OTNY), client (Indian Navy).
Identify the materials involved in the project and checking for the requirements of the new procedures & developing the procedures, methods statements and practices in conformance with code
Preparation of draft WPS, Qualifying the PQR and authentic WPS in accordance with the code requirements client specification and document the same.
Giving the qualification training the welders and welding operators(WPQ / WOPQ)
Checking the all incoming materials and their traceability as per the P.O’s equipment inspection in as received condition and if any damages, defect inspection reports sending to the concerned.
Monitoring & follow up of QC inspectors, welding inspectors for daily activities as site and reporting to the QA/QC manager.
Preparation and review of fit up, weld visual, daily check list, actual variables sheet, observation report and getting approval from client.
Checking the TP’s and raising the NDT request to ND personal.
NDT documents review, Radiography films interpretation and offering to the client.
Maintaining the welder and welding operator continuity records.
Witness and review of the all equipments, gauges and tools calibration and their documentation.
Daily checking welding consumables and main stores and review of their documents.
Conducting & organizing the Meetings with welders/welding operators, fitters and production related people for the motivation &problem resolving.
Conducting & organizing the Meetings with production & planning departments for deciding the fabrication & Welding sequencing finalization.
Review and execution contractors /vendors QA/QC plans & procedures to verify if they comply with execution contractor’s contractual obligation.
Monthly reviewing the welder qualification status, repair percentages of the welders, calibration records of the equipments gauges etc.
Review and submission of final documents to the client.
Calibration of welding equipment, electrode backing/holding ovens, portable ovens, welding tools.
Understanding and resolving Customer’s technical requirements.
Ensure compliance to all standards and processes applicable.
Preparing reports for Management Review meeting(MRM) and coordinating with various agencies for implementations.
Achievements :
Stood topper throughout the academic. Being reacted as top performer on annual appraisal.
Received many NMRs (Non monitoring reward), Appreciation notes from management and customer Kudos from Navy.
~500mtrs of welding completed using Sq.butt technique by Auto-GMAW on U3 steels (Non magnetic and highly prone to cracking) of 6&4mm thk plates without distortion
Developed and implemented orbital welding for titanium pipes.
Developed Activated GTAW process for welding stainless steel pipes of up to 7.5 mm thickness
Developed Sq.butt technique (instead of bevel preparation) for 4 to 8mm thk plates in GMAW to reduce distortion and cycle time.
Fabrication has been done with magnetic fixtures it reduced the cycle time and increased the productivity.
Fabrication has been done with modular fixturing it reduced the cycle time and increased the productivity.
Qualified ~ 76welding procedures with GTAW/SMAW process & ~80 welding procedures for GMAW process.
Qualifies ~ 220 welders and welding operators with GTAW/SMAW and/or GMAW process.
Developed Sq.butt technique (Instead of bevel preparation) for 3 to 8mm thk plates in GMAW and 10 to 12mm thk plates in SAW process to control distortion & reduce cycle time.
Trainees and qualifies welding helper as welders (80 No’s) and welding operators(12 No’s).
Developed programmes with support of IT departments for welding consumables issue, baking, holding, welder information systems, tracking of used consumables with respects to the date wise, welder wise, materials wise, quality in accordance with the approved WPS.
Developed many IT related dashboards to reduce and simplified the documentation work.
Developed monitoring dashboards for RT and UT Repair percentage through MS Power BI.
Reduce rejections and gain FTR(First Time Right) in all welding related inspections by using 7 Quality tools.
Personal Skills:
Quick adoption to new environment
Willingness to learn
facilitator and hard working in nature
Self confidence and Ability to work under pressure
Critical thinking skills
Good verbal and written communication skills.
Personal Details:
Date of Birth : 01-07-1996
Fathers ‘s Name : D.Sreenivasa rao
Mother’s Name : D.Parvathi
Languages Known : English,Hindhi & Telugu
Marital status : Single
Religion : Hindu
Nationality : Indian
Address : Do.No-5-15,Gajapathinagaram(Vil.)
Govada (post),
Chodavaram(Mandal),
Visakhapatnam(Dist),
Andhra Pradesh(State)
Pin-531023
(DASARI.BALAJI SREENIVAS)
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