Mechanical Manager

CURRICULUM VITAE

ASHOKKUMAR .D TEL: +91-989*******

E mail ID: ************@*****.*** Skype id: ashokkumar durairaj

Total Experience: 23 years

Highest Qualification: B.E In Mechanical Engineering.

Specialization: Mechanical Maintenance,Erection .,Commissioning of Rotating Equipment,& Static equipments CMMS, Spare parts Management in Oil & Gas and petrochemical industry.

Career Chronicle: Total Experience: 22 years

Current Employer: CAIRN INDIA LIMITED, RAJASTAN – 5 YEARS

Presently working as a MECHANICAL MANAGER with CAIRN INDIA LIMITED, Oil & Gas having rich experience in Mechanical maintenance and process operations supports, and risk based process safety management. Since Sep 2014.

Petrochemical industry experience – 17 years

Worked as Asst .Engineer for 14 year in M/S Ltd “THIRUMALAI CHEMICALS LTD”, Ranipet, Tamilnadu, India, from Aug 1997 to may 2011

Worked as Joint manager For 2 years In Chemplast Sanmar limited Mettur Tamilnadu INDIA in the period of from may 2011 to oct 2013

Worked as Manager for 1 years In chemfab akali limited from 2013 to Aug 2014

Experience Details

Operations & Maintenance

Hands on diagnosis, repair and overhaul of various types of rotating equipment, such as single and multistage pumps, steam turbines, compressors, gearboxes, and valves.

Monitor, control and take part in directing the quality of Preventive and Corrective Maintenance activities carried out by Mechanical teams.

Responsible for writing and implementing standard maintenance procedures for all static and rotating equipment of the plant.

Review, analyze, and identify bad actors of equipment, participate in RCFA mixed discipline reviews and execute the recommendations.

Review and analyze the data from vibration monitoring and oil sample testing. Use this data to predict failures, increased risk of failure and to develop plans for extending the run life of mechanical equipment.

Initiating for FIR (first information report) and finally submitting root cause analysis for any break down or repetitive failure in the plant. Assure for the implementation of the recommendations in the field to avoid any reoccurrence.

Responsible for planning, scheduling & execution of minor and major shutdown/turn over jobs for the equipments like steam boiler and Gas turbines, product crude oil train equipments, water injection area equipments, desalination plant equipments, utility equipments etc.

Supervisory experience with Safe Work Permitting systems (PTW), Mechanical/Process isolation, tagging procedures, confined space entry and familiar with H2S operations.

Participates in technical studies concerning water/gas injection and artificial lift projects, oil and gas operations, facilities optimization or modification, as assigned.

Responsible for recording all maintenance history by regular updating in the system.

Responsible for keeping the business critical & non critical equipment health at its best by effective utilization of predictive maintenance tools like lube oil analysis, vibration monitoring & thickness measurement.

Coordinate with third party vendor for specialized services like hydro jetting of heat exchanger, on line sealing, valve servicing, Pressure safety valve servicing,Diesel engine servicing, lifting tools and tackles testing /calibration etc. Same followed by report preparation and submission as maintenance history.

Identifying the channel of communication with OEMs and vendors for smooth maintenance support. Developing new vendors by continuous market search to get the best from market at optimum cost.

Provide support and Technical assistance to the project team for upcoming expansions by reviewing engineering drawings and documents. Sharing lesson learnt with project team for betterment of upcoming facility.

Generate the MTBF & MTTR trend for all critical equipments to improve further on.

Provides technical direction to subordinates on fault finding diagnosis and repairs.

Coordinate with various discipline engineers and Conduct classroom and on the job trainings for the Graduate Engineer trainees and fellowmen.

Having good Knowledge in SAP MM and PM modules

Knowledgeable in equipment spare parts and can read & interpret equipment drawings to identify parts.

Responsible for managing maintenance Engineers, Assistant Engineers (AE), technicians and closely supervises contractors' personnel activities and ensuring optimum usage of contractor manpower

Responsible for prioritizing, schedule and conduct maintenance execution work process on all mechanical equipment-related works in the PU to ensure quality maintenance carried out in an effective and efficient manner

Key Achievements:

Conversion of Plan53B Mechanical seals in Power fluid pumps

Identification and implementation of In situ calibration of PVSV and PSV in storage tanks.

Implementation of Oil pumping unit in Steam turbines.

Implementation of Plan 32 Mechanical seals in Produced water pumps.

Equipment Knowledge& Skills

RotatingEquipments

Pumps

Maintenance and troubleshooting of different types of process pumps by Ebara, Sun dyne, Pompe Gabbionata, Mitsubishi, KSB, GENP, ITT Borne Mann Multi Phase pumps, Progressive cavity pumps etc.

Multistage pumps with max 9 stages (horizontal split casing and barrel type). Nuovo Pignone,

Compressors

Steam Turbines

Engines :

Mechanical Seals

Alignment

Maintenance and troubleshooting of centrifugal compressors (Floating Bush Seals) Hitachi and De Laval stork, Screw compressors of Atlas Copco,

Reciprocating compressors of, Ingersoll Rand, Dresser rand, Nuovo Pignone etc

Maintenance and overhauling of steam turbines of condensing and back pressure types. Dresser Rand, Triveni, Mitsubishi, Worthington and GE.

Maintenance and troubleshooting of caterpillar make, Cummins etc

Maintenance of All types of mechanical seals.

Troubleshooting and assembly of Various types of Mechanical Seals.(single, double, bellow seals)

Rim and face, Reverse indicator and Laser type alignment

Condition Monitoring

Lifting Equipment

Lube Oil Sampling and Vibration Monitoring of Rotary Equipment.

Inspection and load testing of Wire Rope Slings, Web-belts, Chain Blocks and D-shackles.

Static Equipments:

Heat exchangers (preparing schedule for cleaning), valves servicing, UTG for pressure vessels, Hydro testing etc.

Greasing & integrity check of Xmas tree and well head valves including swap valve, choke valve, wing valve, upper master valve & lower master valve of Cameron and master-flo make.

Trainings

HSE induction course

Advanced Fire Prevention and Fire Fighting.

H2 S Awareness

Introduction to Exploration and Production by SLB.

Training on safe lifting and rigging practice.

Training on Progressive cavity Pumps by Weatherford

Educational Qualification:

DIPLOMA IN MECHANICAL ENGINEERING D.M.E (Year -1994-1997) -Baktavatsalam polytechnic -Kanchipuram, Tamilnadu, India

BACHELOR OF ENGINEERING B.E (year 2004 -2007) VMRF, Deemed University -Salem, Tamilnadu, India.

Personal details:

Date of birth : 25.01.1977

Passport Details : T 8844757 valid Up to: 2.10.2029

Marital Status : Married

No of Children : one

Notice period : 1 month or if required can be joined immediately.

Declaration:

I hereby declare that the above given information’s are true and correct of the best of my knowledge and belief

Yours faithfully,

D.Ashokkumar.

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