Mechanical Engineer Maintenance

Srikanth T humula

Mobile : 630-***-****

Email ********.*******.****@*****.***

SENIOR E NGINEER – M ECHANICAL MAINTENANCE

~ Maintenance ~ Installation & Commissioning

PROFILE SNAPSHOT

A dynamic professional with 6.10 years of experience in:

~Installation& Commissioning

~ Maintenance

~Budget planning

SAP Coordinator

~Analytical& planning

~Safety Operations & EHS

●Expertise in managing overall operations & maintenance activities while working in close coordination with team members and engineers.

●Instrumental in handling installation, erection & commissioning activities as per the specified designs.

●Hands-on experience in quickly resolving breakdowns in minimum turnaround time with effective resource utilization.

●Proficient in planning preventive and predictive maintenance schedules to optimize efficiency of machines & equipment, thereby enhancing the overall efficiency in operations.

●Possess strong knowledge in mechanical maintenance of Kiln and Cooler & CEMENT Mills & Packing Plant in the cement manufacturing industry.

●I have experience in roller press, stacker and reclaimer

●Key role In maintaining optimum availability of equipment. Examples: MTBF, MTTR, AVAILBILITY.

●Reporting equipment breakdowns, thereby finding & fixing faults and recalibrating the same.

●Skilled in implementing Total Productive Maintenance (TPM) and improving quality of machines, equipment& processes.

●Identifying root cause of problems and operational bottlenecks to work out pragmatic solutions.

●Working with a strong vigilance to any potential hazards by performing regular inspections to ensure health and safety in compliance with the rules & regulations.

●Analytical, meticulous and quality oriented professional with an eye for detail.

●Following the ISO 9001(QMS), ISO 14001(EMS) and ISO 18001(OHSAS) procedures.

●Key role in displaying high safety standards at site by TAKE 5, 5S, HIRA, SERIOUS 7.

Professional Experience:

Jun’19-till now: Kerneos Calcium Aluminates Cement Ltd., Achutapuram, Vizag as Mechanical Engineer for Overall In charge (Projects & Maintenance)-(Green field project)

Client & OEM: FLS MIDTH

Key Result Areas:

·Undertook installation, alignment, commissioning & maintenance of equipment like:

Projects Handled: 2.0 MTPA EPC PROJECT

·Errection and commissioning of Kiln and Cooler.

·Errection and commissioning of Ball mill (mill balancing, bearing skewing, Drive system, hydro Testing, liner fixing, grinding media charging, lubrication system installed).

·We have done success fully installed the Boiler with Calciner for pre heating.

·Errection and commissioning of Packing plant(Make: Haver roto packer(3no’s)).

·Errection and commissioning of Coal handling system (belt conveyor, crusher, steel silos and Magnetic separator).

·Errection and commissioning of Dust conveying and collecting system’s, Material Handling and conveying systems.

·Errection and commissioning of Utilities (compressor, diesel storage system, pump house, RO system, firefighting line).

· Errection and commissioning of Dust conveying and collecting system’s, Material conveying systems.

Site maintenance and Mile stone Checking works:

·Followed up on all the protocols of main mechanical equipment and utilities

·Maintained cordial relationships with clients, consultants, subcontractors and updated them about progress

·Prepared commissioning schedules in coordination with equipment supplier, erection agency, testing and commissioning team to match with the project completion plan

·Scheduling & planning predictive / preventive / breakdown / corrective maintenance & overhaul in plant for reducing equipment downtime to minimum; performing retrofitting works and overhauling of equipment

·Conducting health check-up of equipment, analyzing the nature of faults & suggesting improvements

·Performing regular inspections in order to prevent accidents and ensure adherence to safety norms; investigating root causes of faults and developing ideas to overcome the same

·Developing Standard Maintenance Procedures (SMPs) for all critical equipment; preparing & maintaining checklist format of all equipment during turnaround, maintenance and shutdown activities.

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Professional Experience:

ORIENT CEMENT LIMITED –DEVAPUR WORKS

MY EXPERIENCE DIVIDED IN TO SECTION WISE:

2013TH JULY TO 2014TH DECEMBER - CEMENT MILL 1&2 (BALL MILL WITH ROLLER PRESS –COMBI MODE)

2014TH JANUARY TO 2017TH MARCH - KILN AND COOLER, ROLLERPRESS (INCL

STACKER AND RECLAIMER ALSO)

2017TH APRIL TO TILL NOW - CEMENT MILL & PACKING PLANT

TECHNICAL PURVIEW

●I have experience in 1) 6 EEL ROTO PACKERS

2) 12 EEL Truck Loading Machines,

3) 10 EEL Wagon Loading Machines

● Possess strong experience in maintenance of: Kiln with dimensions (Dia 4.15M X 64 M Long) of FLS -Cooler with 18 hydraulic cylinders with dimensions(SF 3X6) of FLS -Alternative fuels handling systems Like: Rice husk, Tire powder of Worm Gears, Helical Gear &Bevel helical Gear Box

Mainly these works I was focusing on-Kiln retainer rings changing, Kiln cowl shell replacement, Cyclones dip tubes changing, Feed pipes dismantling and Erection, Cooler drive plates changing, ESP inlet duct changing, Burner pipe reconditioning.

ORGANIZATIONAL EXPERIENCE

Since July 17th

M/s Orient Cement Limited, Devapur

Team Size:

22 Members

Growth Path:

19th July’’13 July ‘14 Graduate Engineer trainee (Mechanical Maintenance)

July ’14 July ‘15 Sr. Engineer (Mechanical Maintenance)

Since July ’15 up to date

KEY RESULT AREAS:

PACKING PLANT:

●Maintenance of Packers and TLM, WLM and silo maintenance in packing plant section

Projects Handled:

●Errection and commissioning of FLS VENTOMATIC SYSTEM.

●Errection and commissioning of Flat belt conveyor system up to 300 metres.

●Errection and commissioning of WAGON LOADING MACHINE’S AND TRUCK LOADING MACHINE’S

●Spiral chutes replacement work

●Telescopic belts replacement work

●TLM & WLM Sleeve bearing replacement work

●Rough top belts Replacement work

KILN & COOLER:

●Overseeing TPM, preventive, corrective, and shutdown maintenance for Kiln and Cooler

Projects Handled:

●Errection and commissioning of steel cord Belt elevator system.

●Errection and commissioning of Rice Husk system and wooden petal crusher( belt conveyor system, bucket elevator, crusher).

●We have done success fully installed the Cowl shell.

●Errection and commissioning of Deep pan conveyor (120 meters)and Hammer Crusher.

●Errection and commissioning of Coal handling system and Vertical Roller mill( belt conveyor, crusher, steel silos, Magnetic separator).

●Errection and commissioning of kiln supporting rollers and girth gear, Shell alignment.

Maintenance:

●Performed quality inspection of Kiln through penetration test of girth gear and pinion inspection.

●Inspected the alignment of Kiln drive and axial position.

●Chair pad gaps checking and shimming calculation work

●Supporting rollers bearing housings inside lifting buckets replacement work

●Tongue plate Replacement work

●Inlet and outlet sector plate replacement work

●Shell Thickness measurement work

●Administering maintenance of Kiln and Cooler and Raw mills

●Managing operations & maintenance of: 1.Kiln (FLS) with girth gear drives 2.Cooler (FLS) and its Hydraulic System 3.Silo Extraction system, Preheater 4. Air slides & Bag Filters,

●Deep Drawn Pan Conveyor (AUMUND) & Belt Bucket Elevators (AUMUND)

●Handling of Rice husk Feeding system and Tire powder feeding system

●Documenting shutdown jobs list for all activities

●Responsible for issuing materials from Store Department as per the requirements

●Ensuring adherence to safety rules and regulations for ensuring smooth maintenance operations

●Budget Planning as per requirement

CEMENT MILLS:

Projects Handled:

●Errection and commissioning of Belt Conveyor system (width=2000mm).

●Errection and commissioning of Twin drive chain bucket elevator erection and commission work.

MAIN WORKS I WAS HANDLED OF ROLLER PRESS:

1. Roller assembling and dissembling work

2. Cheak plate adjusting work

3. Roller wears measurement work

4. Doging gate gap adjusting work with help of process management

5. Planetary gearbox 1st stage replacement work

SKS SEPERATOR:

1. Inner and outer rotor Separator air gap checking work

2. Vanes changing work.

BALL MILLS:

Major works:

●Grinding media charging

●Liners Replacement work

●Feed chute replacement work

●Diaphram changing work

●V-seperator Vane plates replacement work

●Shell bolts torqueing work

●Shell Repalcement work

●Elevator chain Replacement work.

●Gear box replacement work(planetary gear box)

STACKER AND RECLAIMER:

Projects Handled:

●Errection and commissioning of Stacker and Belt conveyor system with Shuttle conveyor

Rail errection (800 meters)

Loop car and Bogie errection

Boom conveyor weight balancing

Rope tie and tension work

●Errection and commissioning of Reclaimer and Belt conveyor system with Shuttle conveyor

Rail errection (800 meters -2 way)

Distance Balancing (40 meter)

Reclaimer bucket conveyor and guider errection

Arrow balancing

Rake car Erection

1. Twin drive bogie with loop car trolley stacker

2. Bridge type reclaimer

3. Longitudinal pile stacking

4. Belt conveyors

5. Rail maintenance

MAINTENANCE WORKS OF STACKER:

1. Drive wheel and bearing changing work

2. Chutes repairing work.

3. Stacker rail changing work

4. Break motors and fluid couplings maintenance.

RECALIMER:

1. Reclaimer buckets changing work, reclaimer chain replacement work

2. Arrow spokes changing work

3. Chain guider angles changing work

4. Reclaimer rail changing and alignment work

5 .rake car wheel changing work

BELT CONVEYORS:

1. Belt changing work

2. Carrying and return rollers replacement.

3. Pulleys lubrication maintenance

4. True track rollers replacement.

5. Counter weight pulley and ropes maintenance

STACKER AND RECLAIMER:

Projects Handled:

●Errection and commissioning of Stacker and Belt conveyor system with Shuttle conveyor

Rail errection (800 meters)

Loop car and Bogie errection

Boom conveyor weight balancing

Rope tie and tension work

●Errection and commissioning of Reclaimer and Belt conveyor system with Shuttle conveyor

Rail errection (800 meters -2 way)

Distance Balancing (40 meter)

Reclaimer bucket conveyor and guider errection

Arrow balancing

Rake car Erection

1. Twin drive bogie with loop car trolley stacker

2. Bridge type reclaimer

3. Longitudinal pile stacking

4. Belt conveyors

5. Rail maintenance

MAINTENANCE WORKS OF STACKER:

1. Drive wheel and bearing changing work

2. Chutes repairing work.

3. Stacker rail changing work

4. Break motors and fluid couplings maintenance.

RECALIMER:

1. Reclaimer buckets changing work, reclaimer chain replacement work

2. Arrow spokes changing work

3. Chain guider angles changing work

4. Reclaimer rail changing and alignment work

5 .rake car wheel changing work

BELT CONVEYORS:

1. Belt changing work

2. Carrying and return rollers replacement.

3. Pulleys lubrication maintenance

4. True track rollers replacement.

5. Counter weight pulley and ropes maintenance

GENERAL MAINTENANCE WORKS

Key Result Areas:

·Planned distribution of manpower at site, informed them about the their jobs and area of work

·Prepared issue slips other paper for stores, stoppage for maintenance, purchase indents for spares & material,

·Maintained records history of each equipment and records for stores inventory and pending lists, control the inventory and calculate the Maintenance cost

·Prepared the maintenance schedules of critical equipment, reports and records the ISO documentation and work order for repair jobs

·Ensured safety precautions and maintaining the machinery

·Coordinated the day-to-day activities with subordinates and other concerned departments regarding smooth

·Executed the preventive and predictive maintenance to increase machinery running hours

·Maintained records of daily activity report, breakdown report, shut-down report, lubrication and greasing report, daily maintenance checklist (Section Wise)

·Maintained the Production planning and Raw material inspection, Calculate the Dispatch material and Rate variation, Quality checking of final product.

·follow up the all the critical jobs during shutdown, preparing the shutdown jobs before planning date and follow-up the shutdown material

TRAININGS AND ACHIEVEMENTS

I was trained under FIXER LASER TRAINER (laser alignment system) Software: Fixture Laser (go PRO, NXA PRO).

I have done more than 250 Drives laser alignments.

Crane Inspection.

Scaffolding trainings.

Key role in maintaining high safety standards at site by preparing JSS,WORK PERMIT,LOTOTO METHOD STATEMENT

ACADEMICQUALIFICATIONS

2013 BE -Mechanical Engineer from CBIT, RANGAREDDY with 66.04%

2009 XII from SR Junior College, karimnagar, Board of Intermediate Education with 86.9%

2007 X from chanakya High School, karimnagar, Board of Secondary Education with 80.5%

IT SKILLS

Operating Systems : Windows 7, 8, 10

Application : MS Office, SAP-MM, AUTO CAD

Language : C

Others : Fixture Laser go PRO, NXA PRO

PERSONAL DETAILS

Date of Birth : 1st sept, 1991

Languages Known : English, Hindi and Telugu

Address : #plot no 276, shanthinagar, Chinthakunta, karimnagar – 505001, Telangana

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