Power Plant Engineer

RAJKUMAR S

*************@*****.*** TN-+91-999*******

***/**, *****************, **************, *********-613009, Tamil Nadu.

(Skype ID: **********@****.*** /PASSPORT NO: H7072875)

Have 10+ years’ Experience in Quality Department (Mechanical- Welding/NDT/IBR documentation), Vendor inspections/ fabrication and projects site execution of Power Projects and Oil & Gas projects.

I have healthy knowledge on

Boiler Steel Structures, Boiler Pressure Parts, IBR Piping & Non-IBR Piping and oil & Gas Piping fabrication and erection.

1. Boilers - PF Boiler (4X360MW, Thermal Power Plant), HRSG Boiler (oil & Gas, CCP), WHRB Boiler (PH and AQC Boiler for Cement Plant and steel) and AFBC Boiler.

2. Welding process like SMAW, GTAW, MIG & SAW welding

3. Non Destructive Test (NDT) on RT, UT, DPT, MPT

4. Codes & standards like ASME, AWS and IBR 1950.

5. Documentation- IBR documentation, Oil & Gas Piping loop folder and Boiler documentation, PQR, WPS, and WQT.

CURRENT EMPLOYER

QAC Engineer

M/s. THERMAX Ltd. (B&H) August 2018 – Till date (PROJECT:BSVI,IOCL,PANIPAT)

Vendor inspection Responsibilities:-

Vendor inspection for boiler steel structures and air ducting

Receipt inspection of materials, plates, pipes, tubes fitting: Physical inspection and review of material test certificates (MTCs) w.r.t PO/QAP

Material identification of pressure parts materials: plates, pipe, tubes, and fittings: Physical inspection and review of material test certificates (MTCs) w.r.t PO/QAP

In process inspection: Dimension, Orientation, Layout Check, set-ups inspection before NDE, component inspection and Painting inspection.

Visual Inspection, Mock-up, Functional, Other Specific tests as per PO/QAP

Final inspection of components / equipment’s, before PWHT/Hydro, Inspection before dispatch.

Make NCR of inspection.

Witness of hydro and pneumatic test.

Co-ordination with TPI/Client.

Prepare and Review of final documents like IR/MICN.

Workshop Fabrication/ Site Responsibilities:-

Preparation and verifying of ITP, WPS and PQR as per standard codes & practices.

Conduct and witness of Welder Qualification Test (WQT) as per ASME Sec IX.

Incoming Material Inspection according To MTC with Client at Fabrication Yard/Shop.

Surveillance inspection during welding(Before, during & after Welding) includes welding parameter, inter-pass temperature, weaving of electrode, backing and holding ovens control of electrode/filler wire according to WPS and Procedure.

Ensure the heat treatment process of pressure parts before (Preheating) and after (PWHT) welding process for required materials as per ASME B31.1, ASME B31.3 and ASME Sec IX..

Witnessing NDT operations such as Radiographic (RT), Ultrasonic test (UT), (DPT) Dye penetrate test,(MPI) Magnetic partial inspection, Hardness Testing, (PMI) Positive Material Identification according to ASME SEC VIII, ASME SEC I, ASME SEC V acceptance criteria and approved procedures.

Preparation of IBR Documentation for Site Erection activities, Approval & Ground Inspection of Boiler Pressure Parts, Piping, Valves, Site Welding Joints and Its NDT Records.

Framing and implementing quality plan, inspection test plan & inspection record formats and do periodic audit to ensure.

Undertake checks on production of Boiler Steel Structural works, Boiler Pressure parts, piping & Equipment’s to ensure the procedures are being followed in order to ensure that quality standard being achieved.

Make Field observation report, Weekly repair/rework percentage and NCR.

Inspecting line walk through in accordance with approved GA, P&ID & Isometric drawing for mechanical clearance for pressure test.

Ensure all the quality documentation is correctly maintained in accordance with IBR and other standards in order to ensure compliance to meet the requirements.

Conducting Pressure Test (Hydro Test & Pneumatic test) as per ASME B31.1, ASME B31.3 and ASME section V.

Handled Materials: -

CARBON STEEL (SA210, SA106 Gr A, B, and C) and NACE, ALLOY STEEL (SA 335 P91, SA335 P22, and SA335 P11 & SA335 P12), and STAINLESS SLEEL (SA312 TP 304, SA312 TP316 & SA312 TP 347).

PROJECT EXPERIENCE

(I) Sr. Engineer - Quality

M/s. ISGEC Heavy Engineering Ltd. (Formerly IJT- ISGEC JOHN THOMPSON) June 2017 – Jan 2018

Project Details:-

1X20TPH, AFBC, M/s KOTHARI PETROCHEMICALS LTD, Chennai, Tamilnadu. And vendor inspection of steel structural, ducting at NCR region.

(II)QAC Engineer

M/s. THERMAX ENGG. Construction Co. Ltd. July 2015 – June 2017

Project Details:-

Oil & Gas Project: J3 project – IBR job & SYNGAS Piping Fabrication & Erection of (15 x 30 MW, 125 TPH HRSG BOILER & 125 TPH AUX BOILER). Site: M/s. Reliance, Jamnagar, Gujarat.

(III)QA/QC Engineer

M/s. RKM Powergen Pvt Ltd. Nov 2012 – July 2015

Project Details:-

4 X 360 MW, 4 no’s of PF Boiler, Boiler BMCR – 1223 TPH. Sub- Critical Thermal Power Plant, M/s.RKM Powergen Pvt Ltd., Champa,Chhatisgarh, India.

(VI)QA/QC Engineer

UB Engineering Ltd, Pune (HO). Nov 2011 – Nov2012

Project Details:-

2 X 60 MW, CPP, 3 no’s of CFBC Boiler, M/s. Electro Steel Ltd, Bokaro,Jharkand, India.

(V)Mechanical Engineer. (GET)

EICS Power Service Pvt Ltd, Chennai -58. Oct 2009 –Nov 2011

Project Detail:-

2 X 24 MW CPP, M/s.Padmavati Ferrous Ltd (PFL), Bellary, Karnataka.

1 no AFBC and 4 nos of WHRB.

IT SKILLS

MS office, MS Projects

Auto Cadd, Mechanical Desktop.

CERTIFICATE COURCES

Course on Welding Technology conducted by Indian Welding Society(IWS)

Course on ASNT NDT LEVEL II as per SNT–TC–1A in(MT,PT,RT,UT)” Conducted By NDE INSPECTION in Trichy

ACADEMIC PROFILE

B.Tech in Mechanical Engineering

SASTRA UNIVERSITY, Thanjavur, Tamilnadu May 2009 65.18%

Diploma in Mechanical Engineering

Shanmuga Polytechnic College, Thanjavur,Tamilnadu May 2006 67.12%

S. S. L. C.

St.Peters Higher Secondary School, Thanjavur, Tamilnadu March 2003 62.8%

LANGUAGE KNOWN’S

Tamil

English

Hindi

PASSPORT DETAILS

Passport No : H7072875

Date of issue : 01.12.2009

Date of Expiry : 30.11.2019

Place of Issue : Tiruchirappalli.

DECLARATION

I hereby declare that the details furnished above are true to the best of my knowledge.

Date: Yours faithfully,

Place:

(S.RAJKUMAR)

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