Email : adeepm@r.postjobfree.com YUVARAJ.J Mobile: 097********

Summary

Skilled professional with more than 8 years of experience in assembly line production and manufacturing. Experienced in Production Planning and Control, Material Management, Quality Inspection, Safety and Cost control. Effectively used Lean (5s, Kaizen, Poka Yoke, 7QC, EMS) and Six sigma methodologies to plan, supervise, monitor and report the process. Strong leadership, team management and organization skills employed to manage the team, resources and delivered the products on scheduled time adhering the quality and safety standards.

Skills and Certification

●Soft skills in tools - MS office suite, SAP, ERP.

●Methodologies - Lean, Six sigma, Kanban.

●QA certified Internal Auditor for ISO/TS 16949:2009, EMS 14001: 2015 & OHSAS 18001: 2007.

●Roto Moulding Machine, Injection moulding, MIG welding.

Career Achievements

●Achieved high production efficiency by implementing successful line balancing in Assembly tank line.

●Improved productivity by following the smart line balancing strategy for labour and equipment, fixing equipment failure and well maintained documentation.

●Achieved Zero line stoppage and delivered 100% OTD receiving appreciation from clients.

●Rejection reduced through pioneering Poke yoke in jigs and fixtures in the process team.

●Reduced mobile rejection trend from 0.03 to 0.01% reducing waste and improving costs.

●Implemented Yield improvement strategy in plastic fuel tanks (Roto moulding).

●Reduced Mold change over time in Roto moulding by providing fasteners in place of weld joint.

●Trained and mentored many junior staff, facilitated the buddy program for knowledge upskill.

Professional Experience

Production Engineer from March 2018 to November 2019

RISING STAR MOBILES INDIA PVT Ltd, Sricity

(A Leading Electronic manufacturing company in XIAOMI Mobile Smartphone producer)

Roles and Responsibilities:

●Handled production, operation, man power, assembly and packing smoothly.

●Met productivity target as per assembly line planned and ensure timely delivery.

●Allocated manpower per shop floor and placed skilled manpower at critical stations.

●Monitored day-to-day Production status.and provide periodical reports.

●Coordinated with all other supporting department diagnosing the problem and taking corrective actions by clearing the breakdown and following the reductions thereafter.

●Prepared effective work standards, skill and competency matrix.

●Trained and mentored the juniors and production staff upskilling both on process and product.

●Implemented smart Line balancing strategy and avoided bottleneck at each stage of production.

●Implemented kaizen, poka yoke in JIGS, Fixtures to improve production efficiency.

●Ensured 3C and 5S in shop floor.

●Checked material accountability and verifed in each shift basis.

●Conducted periodic meetings with line leader and trained operators about quality, equipment knowledge, health and safety standards.

●Did On time IOBA/COBA clearing for smooth FG Moving in shift basis.

●Performed manual testing and reduced rejection rate by corrective action and updating process documentation.

●Ensured ESD and safety PPE is strictly followed.

Production Engineer from July 2016 to March 2018

NHK F.KRISHNA INDIA Automotive Seating Ltd, Oragadam

(A Leading Automotive Tier 1 supplier as Car seat Manufacturer to Renault Nissan India Ltd.)

Roles and Responsibilities:

●Met productivity norms/production targets for the weld shop in all the shifts.

●Prepared shift schedule and allocated manpower, machine and material accordingly.

●Collaborated with internal and external stakeholders to plan and facilitate on-time materials to the production line as and when required, avoiding disruption to production.

●Submitted the management review meeting (MRM) monthly wise to management related to Production, Improvements and consumables.

●Planned and coordinated production engineering processes on a daily basis to produce high quality products.

●Prepared SPC chart to ensure process parameters are in specified limit.

●Analysed the In-process rejection and took corrective action through RCA and 8D.

●Developed knowledge in FMEA, PFD, Control Plan documents.

Production Engineer from July 2011 to July 2016

Ok Play Auto Pvt Ltd, Ranipet

(Leading automotive Tier I supplier in Plastic parts like Fuel tanks, Bus seats, Consoles to leading OEM Industries)

Roles and Responsibilities:

●Prepared MRP for Raw material and child part requirement based on Month schedule and sending to Head office

●Prepared monthly/weekly/daily production plans and informed to respective shops.

●Prepared and planned material procurement plan & issue schedules to vendors.

●Prepard stock report to manager daily.

●Ensured on time delivery to customers in coordination with Production, Marketing and Inspection Teams.

●Maintained finished goods inventory level against the customer requirement.

●Prepared budget for consumables and maintain consumption within the budget.

●Controlled dispatch functions and monitored the customer end stock.

●Prepared and implemented action plans effectively to maximize overall equipment efficiency of production machines.

Educational Profile

●PGDM in Operation Management from Welingkar Institute of Management Development with 60%.

●B.E Automobile Engineering from Rajalakshmi Engineering College, Chennai with 65%.

●Higher Secondary Course from Don Bosco Higher Secondary School, Chennai with 73%.

Personal data

Date of Birth : 01 March 1989

Father Name : Jayachandran.T

Address : No.56, Balavinayagar Koil Street, Pellavarai, Chennai-600099

Languages known: English, Tamil, Telugu

I hereby declare that the above-furnished details are true to the best of my knowledge and belief.

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