Engineer Piping

S. KARTHICK

E-Mail: ***.********@*****.***

Contact: +91-989*******, +91-701*******

PERSONAL DETAILS

Application Position: Piping Engineer

Date of Birth: 04.12.1989

Current Address: Sri Raghavendra Nilayam, Srinagar, Official Colony, Vishakhapatnam, A.P.

Permanent Address: 21 Swasthik Nagar, Gudiyatham, Vellore District, Tamil Nadu. India

Languages Known: Tamil, English, and Hindi.

Passport Details: P6680781 (Valid up to 09.01.2027)

Marital status: Married

Languages Known: Tamil, English & Hindi

EDUCATION

Diploma In Mechanical Engineering From VALLIAMMAI POLYTECHNIC COLLEGE S.R.M university Chennai, India

SSLC from TVHS Secondary School- Gudiyatham Vellore 2005 Tamil Nadu.

IT SKILLS

Well acquainted with MS Office (Word, Excel and Power Point) and Internet Applications

Fundamental knowledge in AutoCAD’2007 and SAP.

NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER

Awarded as the Best Safety Outstanding Performances Engineer during in the year 2016-2017 RIL J3 Projects Jamnagar

Actively participated in Quality Week Celebration:

oSlogan Writing Competition and won the 3rd prize in Nov’10 at L&T Ltd., MRPL HGU, Mangalore

oOnline Safety Quiz & received the Certificate of Merit in Aug-14 at L&T Ltd.

Senior Level Assignments in

PIPING & PLANNING

Industry Preference: Oil & Gas, Petrochemicals

SKILL SET

Piping

Project Execution

Planning

Materials Management

Billing

Reconciliation

Materials Coordination

Team Management

Documentation

PROFILE SNAPSHOT

Piping Engineer with 10 years of experience

Currently associated with Larsen and Toubro Limited HPCL (VRMP) (CDU & VDU) crude distillation unit & Vacuum distillation unit. Gained skills in the field of Project execution, Cement Lined Piping Fabrication, Planning, Materials Management.

Experience of working with renowned clients such Mangalore Refinery and Petro-Chemical Fertilizers Limited, Reliance Industries Limited and Oil and Natural Gas Limited

Expertise in managing Fabrication and erection of Piping, maintenance functions for reducing breakdown / downtime and enhancing operational effectiveness

Worked on PTA 5 Purified Terephthalic Acid & SEZ BOP (DMD Dahej & SEZ BOP J3 Jamnagar)

Proven skills in identifying & resolving problems, ramping-up project activities with on time deliverables and maximising efficiency; expertise in maintaining a smooth flow of work between the departments

ORGANIZATIONAL EXPERIENCE

From Mar-2019 to till date: Larsen and Toubro Ltd, HPCL (VRMP) (CDU & VDU) crude distillation unit & Vacuum distillation unit, as piping engineer.

Responsibilities:

Currently handling (CDU & VDU) crude distillation unit & Vacuum distillation unit.

Schedule and executing the erection of piping, pipe supports, Mechanical Clearance and Box up.

Fabrication of cement Line AG/UG Piping

Planning for fabrication of pipe spools according to pedestal availability

Maintaining daily progress by assisting sub-contractor

Raising MTO(s) for all materials required to additional materials for hydro test etc

Preparation of Master punch lists

Ensuring all the punch points of WTPA, MIQA, and PSSR are liquefied.

Coordinating subcontractor for correct sequence of work and complete within the deadline

Verifying isometric drawings with G.A drawings and releasing drawing for fabrication works

Coordinate with respective site supervisors concerning their daily material and equipment requirements

Distribution of manpower and work items to different disciplines as per project schedule

Ensuring the safety & quality.

Issuing the work permits,

Ensuring the RA, STA, JSA before start the job.

Coordination with PMC and sub-contractors for smooth execution of the job

Conducting the tool box talk

Preparing the documents for the material consumption & certifying the same from client.

Analysing the excusable and non-excusable delays of project for compensation claims extension of time.

Prepared monthly sub contactor billing and client billing.

Preparing look ahead plans, catch-up plans Monitoring the critical path & overall progress and reporting to Construction head/Project Manager.

Monitors physical installations to ensure that work is installed in accordance with drawings, project specifications, and applicable codes

Verify close out of all system punch lists prior to hand over.

Driving safe practices within the work place and preparation of method statements and risk assessments.

From July 2014 to Mar-2019: Larsen and Toubro Ltd, J3 Project PCG SEZ BOP Jamnagar, as piping engineer.

Responsibilities:

Currently handling PCG SEZ -BOP (Co-shift, Super Heater, Deaerator, Metering and PSA Units)

Schedule and executing the erection of piping, pipe supports, Mechanical Clearance and Box up.

Planning for fabrication of pipe spools according to pedestal availability

Maintaining daily progress by assisting sub-contractor

Raising MTO(s) for all materials required to additional materials for hydro test etc

Preparation of Master punch lists

Ensuring all the punch points of WTPA, MIQA, PSSR are liquefied.

Coordinating subcontractor for correct sequence of work and complete within the deadline

Verifying isometric drawings with G.A drawings and releasing drawing for fabrication works

Coordinate with respective site supervisors concerning their daily material and equipment requirements

Distribution of manpower and work items to different disciplines as per project schedule

Ensuring the safety & quality.

Issuing the work permits,

Ensuring the RA, STA, JSA before start the job.

Coordination with PMC and sub-contractors for smooth execution of the job

Conducting the tool box talk

Preparing the documents for the material consumption & certifying the same from client.

Analysing the excusable and non-excusable delays of project for compensation claims extension of time.

Prepared monthly sub contactor billing and client billing.

Preparing look ahead plans, catch-up plans Monitoring the critical path & overall progress and reporting to Construction head/Project Manager.

Perform tasks assigned by the project commissioning Leader, related to the preparation and execution of the pre-commissioning, commissioning and start up activities. Interface with engineering disciplines, construction personnel, vendors and subcontractors.

Monitors physical installations to ensure that work is installed in accordance with drawings, project specifications, and applicable codes

Verify close out of all system punch lists prior to hand over.

Execution of Pre-Commissioning/Commissioning

Making detail plan & Procedure for Pre-commissioning Work execution

Preparation for Pre-comm. with construction team Instruction, supervision & witness

Water flushing, Steam Blowing, Air Blowing & Instruction, supervision & witness

System line up Instruction, supervision & witness

Mechanical running test Instruction, witness.

Driving safe practices within the work place and preparation of method statements and risk assessments.

Document and progress report of pre comm. and commissioning activities (Construction punch list status, Motor solo run, and Flushing, Testing and reinstatement packages). Coordinating with client and sub-contractors.

From Aug 2010 – July 2014: Larsen & Toubro Ltd., Dahej / Mangalore .

As Execution Engineer (Piping & Planning)

Projects Executed:

RIL DAHEJ MANAFACTURING DIVISION (DMD), Gujarat.

OMPL Mangalore ONGC Mangalore Aromatic Complex, Karnataka.

MRPL Mangalore Refinery Petro Chemical Ltd Phase III, Karnataka.

Refer to annexure for project details

Key Result Areas:

Steered the successful rollout of projects with accountability of defining scope, setting timelines, analyzing requirements, prioritizing tasks and identifying dependencies as per pre-set budgets

Monitored and executed installation of various equipment & machinery and piping as well as conducted tests & inspections on them to ensure operational effectiveness; e.g. heavy lift and super lift piping

Reviewed control panel diagrams, schematic / electrical / engineering drawings, layouts, technical specifications & cost estimates for installation; analyzed contractor's order proposals & submittals

Identified areas of bottlenecks & breakdown and took steps to rectify the equipment through the application of troubleshooting tools like root cause analysis

Executed operational techniques for cycle time reduction & identification of opportunities; implemented cost saving techniques to achieve substantial reduction in O & M expenditures

Directed, led and motivated workforce; imparted continuous on-job training for accomplishing greater operational effectiveness/ efficiency

Worked on succession planning of the workforce, shift management activities, appraised the member’s performance & provided feedback

Ensured safe work environment by implementing safe work methods & following HSE/Quality procedures

Interfaced with clients, sub-contractors & internal departments to ensure smooth execution of work

Anchored erection of Piping and ensured completion of project in minimum turnaround time, effective resource utilisation to maximize the output

Conducted tests & inspections to ensure operational effectiveness of utilities piping; effectuated maintenance plans for machines and equipment

Spearheaded activities involving working out various requirements & monitored overall project operations for ensuring timely completion

Executed cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget

ANNEXURE

PROJECTS

Project Site: Reliance Industries Limited, PTA 5 Dahej Manufacturing Division Gujarat India.

Client: Reliance Industries Limited

Period: DEC 2013-JULY-2014

Position: Piping Execution Engineer

Role:

Executing Piping erection, alignment Mechanical clearance and Box up of:

Monitoring piping (CS,SS,AS) activities like erection, alignment, isometric clearance, mechanical clearance, hydro test, box-up and its supporting with applicable project procedures & standard.

Finding priority requirement of Spool & Pipes & preparing alternative plan to achieve the target .

Coordination for shut down and modification works

Planning and arrangement of resources and material to carry out job at site and to achieve monthly target

Coordinating with O&M to ensure they comply to the safety procedures

Interfacing with sub-contractors like P&M, HSE, QC and internal departments to ensure smooth execution of the operations

Ensuring that the erection operations are executed as per method statement

Conducting tool box meeting before starting the job

Inspecting rigging tools and tackles

Managed heavy cranes

Modifying works safely inside the live plant

Project Site: ONGC Mangalore Aromatic Complex. Mangalore, Karnataka (India)

Client: Toyo engineering India Private Limited

Period: April 2011–Sep 2013

Position: Piping Execution Engineer & QA/QC Engineer

Role:

Played the role of Execution Engineer for Spool Fabrication yard LSTK1, 2, and 3.

oFabrication the piping spool as per Site Priority & Front Availability.

oInvolved in Spool Clearance activity.

oDispatching the fabricated spools as per requirement.

oPreparing RT Lot & Maintained RT Films.

oPrepared monthly sub contactor billing and client billing

oInvolved in Reconciliation Activity

oInvolved in mechanical clearance and Box up works

oMaintained inspection reports and protocols

Project Site: Hydrogen Generation Unit MRPL Phase III-Mangalore, Karnataka (India)

Client: Mangalore Refinery and Petro-Chemical Fertilizers Limited

Period: Aug 2010 - Mar2011

Position: Execution Technical Assistant (Piping Spool & pipe Supports Fabrication)

Role:

Played the role of Technical assistant for AG Piping Spools, Jacketed Piping and Pipe Support fabrication

Prepared Spool Clarence Report and Subcontractor Fabrication and Painting Billing

Involved in Erection and alignment of:

oCoordinated for material shifting from blasting yard

o Maintained inspection reports and protocols

oCoordinated for material shifting

oDispatching the fabricated spools as per requirement.

oMaintaining Various DPR, Fabrication, Painting and Dispatch Status of Spools and Support.

PERSONAL TRAITS:

Quick Learning Ability

Good motivation

Ability to make quick decisions & work without or with minimum Supervision

Willing to Work with tough tasks and complete it within the deadline

A good one team player

I hereby declare that all the information furnished above are true and correct to the best of my knowledge. If you offered an opportunity to work I will discharge the duties entrusted to me to the best of my capability and to the entire satisfaction of my superior.

Date: Yours Obediently

Place: Karthick s

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