Mechanical / Piping / Welding / NDT

CURRICULUM VITAE

MANOJ. G

QA/QC INSPECTOR (Mechanical) (Piping, Welding, NDT)

Mail: ********@*****.**.**

Mobile: +91-949*******

Kuwait: +965-********

CAREER OBJECTIVE

To achieve a challenging carrier in the field of engineering with the spirit of hard work and dedicated learning.

PROFILE SUMMARY:

More than 13 Years of Welding Inspection Experience in abroad, Worked as QA/QC inspector and Monitoring Welding activities, Piping/NDT, Mechanical activities, Testing, Material Inspection, and related documentation.

PROFESSIONAL CERTIFICATION

- CSWIP 3.1

APPROVALS: - KOC Approved Piping / Welding Inspector

EDUCATIONAL QUALIFICATIONS:

Diploma in Mechanical Engineering

ADDITIONAL QUALIFICATION

- Certified ASNT Level – II in Non destructive testing as per standard ASNT–TC–1A

- Ultrasonic testing (UT)

- Radiography testing (RT)

- Magnetic particle testing (MPT)

- Dye penetrant testing (DPT)

- Internal Quality Auditing (ISO 9001: 2000) – National Inspection and Technical Testing Co. Ltd. (FAHSS/TUV)

COMPUTER KNOWLEDGE:

MS- Office, Internet, Adobe Photoshop, Accounting Packages like Tally etc….

Windows XP, Vista, Windows 7

WORK EXPERIENCES

Sinopec Tenth Construction Company

Position: QA/QC Inspector (Piping & Welding)

Duration: Oct 2019 to Till Date

Site: GC-32, New Gathering Centre for SEK

KOC-Petrofac, Kuwait

KHARAFI NATIONAL KSC (Closed), (KUWAIT).

Position: QA/QC Inspector (Mechanical) (Piping & Welding, NDT, Material)

Duration: Apr 2016 to Oct 2019

Site: Waste Water Treatment & Reclamation Plant (WWT&RP)

Utilities Development Company (UDC)

KHARAFI NATIONAL KSC (Closed), (KUWAIT).

Position: QA/QC Inspector (Mechanical) (Piping & Welding, NDT, Material)

Duration: Mar 2015 to 30th Mar 2016

Site: West Kuwait- Construction Works for BS-171(1664)

KOC-SAIPEM, Kuwait

NASSER.S. AL-HAJRI COMPANY LTD, (QATAR).

Position: QA/QC Inspector (Mechanical) (Piping, Welding, NDT, Material)

Duration: Sept 2011 to Aug 2014

Site: Barzan Onshore EPC Project, RAS GAS [Client]

JGC Co. Ltd, Qatar.

NASSER.S. AL-HAJRI COMPANY LTD, (QATAR).

Position: QA/QC Inspector (Mechanical) (Piping, Welding, NDT) (In-Charge)

Duration: Jun 2010 to Sept 2011

Site: Qatar Gas Onshore Project (QG 3 & 4 Onshore Project) QCS [Client]

Chiyoda Technip Joint Venture Project [CTJV], Qatar.

NASSER.S. AL-HAJRI COMPANY LTD, (QATAR).

Position: QA/QC Inspector (Piping, Welding, NDT)

Duration: Jan 2005 to July 2007

Site: Dolphin Onshore Project, [Client].

JGC Co. Ltd, Qatar.

NASSER.S. AL-HAJRI COMPANY LTD, (QATAR).

Position: Piping/Welding Inspector

Duration: Dec 2003 to Jan 2005

Site: Oryx Project [Gas to Liquid] (GTL), (Qatar Petroleum) [Client].

Technip, Itali, Qatar.

DUTIES AND RESPONSIBILITIES:

- Qualify and certify Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR) and Welder

Performance Qualification (WPQ) as per different American Society of Mechanical Engineers (ASME) and American

Welding Society (AWS) codes.

- Witness various inspection points for welding as per ITP.

- Qualify welders and procedures in the use of arc welding e.g. GTAW, SMAW using ASME Sec-9 and AWS D1.1

- Review of WPS, ITP and various sub contractors’ work procedures as per International and company standards and

specification.

- Responsible for total non destructive testing. Review and monitor NDT & PWHT requirements based on fluid

category and piping class.

- Visual inspection of BEVEL weld joints as per standards ASME Sec V - Lamination Checking for Plates

- Review of weld log sheets to release spools for painting and erection.

- Review of test packages and release the lines for hydro test.

- Witness and approve pressure test and loop packages prior to mechanical completion.

- Initiate punch listing prior to chemical cleaning/hydro testing of stainless pipelines. Conduct punch listing prior to

flushing/hydro testing of pipelines.

- Review of radiographs, Witnessing of non-destructive testing.

- Coordinate QC team NDT / PMI Technician and ensure that QC personnel are fully aware of the Project Quality Plan.

- Reviewing of Sub-contractor Quality Project Documentations (Drawings, Specification, Procedures, Codes) and

Material Submittal.

- Day to Day planning and co-ordination of QA/QC activities.

- Fully conversant with ISO 9001 QMS as it relates to large project execution and Quality Audit.

- Ensure all construction works meet project specifications, procedures, codes & specific requirements.

- Attending to inspection and tests, according to QCP “Quality control plan for the site activities”, verifying that the

inspector / Supervisor report & approve the results per QCP

- Reviewing & approval of materials submissions accordance with project requirement & standards.

- Follow up N.C.R. Non Conformity Report issuing and resolution and punch listing certification.

- Control all non-conformance reports and undertake remedial action.

- Complete site quality control instructions and action remedial responses.

- Participate in internal and external site audits

- Review Test Certificates, Reports & Other Documents.

- Establish, implement and maintain all the site quality control, technical and any computer integrated control

systems.

- Ensure quality specifications are met during fabrication and painting processes.

- Receiving inspection audits

- Ensure all quality control documentation is complied and completed for as-built hand over to the client.

- Aware of Codes & Standards in:

ASME, API, DIN, IBR, ASTM, ANSI…….

-Verifying the manufactured product and ensured that it corresponds with the engineering documents and other

specifications.

-Conducted inspection on all machinery handling to provide a safe environment for the equipments and products.

-Maintained the ISO standards of the products and ensured that there is proper handling of the inspection tools.

-Administered the inspections in accordance to the Quality and certification programs to assure that it meets all

quality requirements.

-Inspected the products for optimal quality, prepared appropriate reports to manage the quality levels of the

products.

- Witness of Sand blasting, Inspection of underground line piping Coating.

- Holiday testing of wrapping and coating of pipelines / Rubber lined components.

- Witnessing of Bolt Torquing.

- Involved in Hot Tapping activities like Split tee Welding, Coupon Drilling and Cold Cut activities in live line during

shutdown jobs in 2008 and 2009.

- Protective coating thickness measurement by Elcometer, Hardness testing.

- Identify any site organization deficiency, carry out site internal audits, analyze critical point and, in collaboration

with Site Manager, to propose & implement corrective action. Also Periodic Reporting.

-Supervised the production to ensure that the needs of the consumer are met.

-Monitored the equipments used and the procedures followed in the inspection process.

-Designed new and effective ways to improve the quality of the product while reducing the downturn.

-Participated in various meetings and discussions relating to the quality issue.

-Stage wise inspection of Pressure Vessel as per ITP.

-Inspection of Pressure Vessel components i.e. Plates, Pipes & Piping components, Fasteners, Flanges, Pipe fittings,

Strainers, Column internals & Packing materials and Special parts designed as per international

codes and standards i.e. ASME Sec II, VIII div. I etc..

-Inspection of all kind raw materials at manufacturer’s shop or suppliers place.

-Equipment receiving, storage and preservation, pre-installation, elevation/alignment, internal installation and tray

leak testing, flange joint-gasket verification and bolt tightening and vessel closure inspection as per ITP, Inspection

checklist, Material System Specification, Engineering Standard and Process Industry Practices.

-Expedite erection, alignment, grouting, testing and pre-commissioning activities of mechanical equipments.

-Updating equipment daily installation/alignment status and preparing daily progress report for weekly and monthly

progress meeting.

-Attending weekly log book entry and NCR meeting with client and field engineering.

-Reads and interprets materials, such as work orders, inspection manuals, and blueprints, to determine inspection

and test procedures.

-Cleans and maintains test equipment and instruments to ensure proper functioning.

-Inspects materials, products, and work in progress for conformance to specifications, and adjusts process or

assembly equipment to meet standards.

-Visually inspect the outside and inside surfaces of tubular pipe, inspects pipe ends (bevels and lands), makes all

appropriate dimensional measures of the pipe (diameter, wall thickness, ovality, straightness, etc.

-Visually Inspect & measure the depth and alignment of trenches and examining the trenches for stones or debris

that may damage the Tubular Pipes.

-Collect data and information on the surrounding area for possible corrosion factors of the Tubular Piping and its

components.

-Picturize the photo and record as documentation of the system and any repairs or assessments of Tubular Pipes.

PERSONAL PROFILE

Name : G. MANOJ KUMAR

Date of Birth : 11/06/1981

Sex : Male

Marital status : Married

Nationality : Indian

Language known : English, Hindi, Malayalam & Tamil

Passport No : K3742277

DECLARATION

I hereby declare that the information’s provided above are all true to the best of my knowledge, and I assure that I will put all my efforts for the development of both Me and My Concern.

Place: Odanavattom in Kollam Dist.

With Regards

G. MANOJ

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