Engineer Machine

Present Address:

#***. middle street,

Guruvaraja pet,

Pin - 631101,

Arakonam T.K,

Vellor dist,

Cell No: +91-880*******

Audits support :

ISO TS16949

VDA 6.3

TPM Audit

(JH Circle Leader)

Singape

Computer Proficiency:

Auto Cad-2014

Pro E

SAP

MS Office.

Production & Quality

Tools:

5 S

QR6S

7 QC Tools

TYPES OF M/C HANDLED:

CNC Turning center.

CNC Vertical machine..

Assembly Testing SPM

Objective:

Seeking to work in challenging career where I could implement my technical skills, prove my caliber in Production and adapt myself to the growing technologies. Professional Experience:

• Worked as a Manufacturing Engineer in machine shop (From 2014 to 2017)

• Worked as a Production Engineer in Valves machining and assembly (From 2017 to 2019)

Job Profile in WABCO INDIA LTD IN ME from 2014 to 2017

• Process Planning of Fixtures, Gauges, Tooling Selection & CNC Programming in VMC, Lathe (Brother, Fanuc Robo Drill, Makino, AMS, ACE ) for new as well as existing Products.

• Participating in SPM m/c building activities.

• Productivity Improvement, POKA YOKE Implementation & cost saving projects for current products to meet management expectations.

• Ergonomic Improvements & Floor space optimization.

• VA & NVA study for capacity increase & man / machine balancing.

• Process Document Creation & Maintain (PFC, Control Plan and Work Instruction).

• Troubleshooting the problems. (CNC Program, Tool Broken, POKA YOKE, Fixture issues).

Certified @WABCO:

• Certified QR6sigma Yellow Belt.

Achievements:

• Capacity Increased from 71000 to 113000 No’s /Month Demand by jig Modification in Chromating Process (CAPEX Investment avoided around 330 k$).

• Capacity Increased from 1850 to 2650 No’s /Month Demand by jig Modification in Impregnation Process.

• Productivity Improved From 2500 No's to 3500No's/Month By Combination PCD Tool at DDSBA Flange Machining.

• Rejection Reduced from 9500ppm to 3500 ppm by Fixture Modification using SMED Technology at Crankshaft.

• Drill Breakage Eliminated through POKA-YOKE Implemented, Saved 6L/year.

• Space Saved by 90 Sq Meter by Layout Optimization at PUMA BODY (VPB) Line and Released for New Product.

• Eliminated Manual Loading of CS at Polishing Machine Through Auto Part Catcher (Safety improved)

• Advanced Technology Tool Breakage Detection Sensor (NON-Contact type) Introduced for micro drill with size of 0.5 mm.

Thiyagarajan.A

Email ID: **********@*****.***

Cell No: +91-908*******

Personal Profile

Date of Birth : 03.06.1996

Age : 23

Sex : Male

Nationality : Indian

Marital Status: Single

Father’s Name:

N.ANBALAGAN.

Languages Known :

English

Tamil

Personal Qualities :

Self-driven and

motivated.

Punctual and

Hardworking.

Highly ambitions.

Good organizational and

motivational skills.

Job Profile in WABCO INDIA LTD IN PRODUCTION from 2017 to 2019

• Achieve Daily production and sustain above 80% OLE.

• Achieve Weekly Plan and Gap analysis.

• Reduce rejection - Assembly and Machining process.

• Improve productivity and 5S.

• Eliminate customer complaint.

• Create safe environment.

• Control and reduce Consumable consumption.

• Cell balancing by balance the cycle time.

• Ensure employee morale by involving them to do QCC activities.

• Improve work environment by doing JH.

• Initiate Continuous improvement by Employee engagement (TEI).

• Manufacturing cost reduction by eliminating NVA across line.

• Effective utilization of capacity (Man, Machine, Material).

• Reduce the System stock variance – Less than 1.5%. Achievements:

• Production increased from 70nos to 90nos per shift in Port body. machining by air cutting time and other NVA reduced.

• Eliminating 3mm drill breakage through QCC metrology.

• Capacity increased from 150 to 300 No’s in QRDC machine by Debottleneck (machine utilization).

• Hydraulic 32 oil wastage reduced from 150L to 50L/week by power pack modification.

• Rejection reduced from 3% to 0.5% by Process improvement and give operator awareness.

• Low cost PY implementation across assembly process to eliminate Customer rejection.

• Eliminated operator wrong loading in entire machine shop by preventive type POKA YOKE.

• Implementation of KANBAN system (Internal material flow control).

• Process rejection reduction (Zero) by changing the Process and ECRS metrology.

• Implementation of SWCT across assembly process to improve man machine balance.

• Achieve process capability above 2 in my line.

• Productivity improvement from 600 No’s to 900 No’s /Day by NVA reduction my machining line.

AWARDS AND REWARDS::

• I won 2nd prize ACMA state level QCC competition.

• I Won Platinum award in AOTS DOSAKAI QCC competition state level.

• I won 2nd award in CII Kaizen competition.

• I won 1 prize in inter plant QCC competition (13 team participation in 5 WABCO plant).

• Best QCC team 2018 award won in Wabco TEI.

TQM PRACTICES:

• Daily production thro DRM & PDCA.

• Quality levels thro SPC.

• Ensure SOP practice.

• Review and initiate counter measures.

• Adhere to quality requirements.

• Team building.

• Drive continuous improvements in the function.

Training undergone:

# PROGRAMME TITLE AGENCY / FACULTY

1 QR6S Six Sigma Internal

2 PFMEA Internal

3 Cutting Tools Internal

4 QCC Internal

Academic Profile

INSTITUTION

YEAR

MARKS

Diploma in Mechatronics Engineering

Government polytechnic College

Puraisaiwalkam, Chennai

2011-2014 84.34%

FIRST CLASS WITH

DISTINCTION

SSLC

MANGALANGIZAR,GOVERNMENT

HR SEC SCHOOL, GURUVARAJA

PET, ARAKKONAM

2010-2011 83.4%

DECLARATION:

I hereby declare that the information and facts stated above are true to the best of my knowledge and belief.

Place: Chennai. Signature

Date: (A.Thiyagarajan)

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