Manager Quality
Resume:
KeySkills
NewProductDevelopment&
Management
Project/ProductionPlanning
ManufacturingOperations
HumanResourceManagement
SafetyOperations
QualityManagementSystems
Implementation
RiskAssessments&Control
CostControl&Budgeting
SupplierRelationshipManagement
PeopleManagement
AnIATF16949andISO14001certifiedandpractisingQMSprofessionalwith 38yearsofenrichedexperience,targetingassignmentsasStrategicBusinessUnit/ GeneralManagerwithaleadingorganisationinAutomobile/PowderMetallurgy/ TextileMachinery/Engineeringindustry
LocationPreference:Coimbatore,Hosur,Chennai,Bangalore,Pune ProfileSummary
Recognizedasblackbelt,trainedbygloballyestablishedconsultantSatyam ConsultantsIndiaonSixSigmaDMAICandLeanSigmaprograms
Implemented3sixsigmaprojectsandoneLeansigmaprojects
Comprehensiveinmanufacturingof:
o Engine/TransmissionpartssuchasBearingCaps,ValveGuides,Valve Seats,Pulleys,Sprockets,SynchroHubs,SynchrokeysforOEMSinIndia
(MSIL,HMI,Honda,Renault,Mahindra&soonandglobally)andshock absorberpartstoGabriel&Endurancethroughpowdermetallurgyprocess o VariousRotorsforpumpsforworldclasscustomers,Peirburg,Magna powertrain,Concentric&ZFthroughPowdermetallurgyprocess o SinteredpartsonCNC,Mechanical&Hydraulicpressesofcapacitiesfor compactionfrom6Tto650Trange&sizingfrom25Tto1000T
ExposuretocoldforgingprocessandmanufacturingofturbineshaftsforGM and WHEEL HUBS forVW,Bentley motors Russia,Tripod and cages manufacturingforGKNandNexteer
ManagedprocesseslikeSintering,HeatTreatment-SQF,InductionHardening, SteamTreatment,MetalFinishingProcess&Impregnation
SkilledinTPM,TQM,Kaizen,PreventiveandPredictiveMaintenancefor continuousrunningheavymachines
ExtensiveworkingknowledgeonsecondarymachiningonCNCMachining, CNCMilling,CNCGrinding,RotaryGrinding,CNCSurfaceGrinding,Lapping, AutoDeburringandWashingtomaintainhighdegreeofaccuracy&cleanliness
Deliveredcompetitiveadvantagebyenhancingoperationaleffectivenessof plants,maximizing plantprofits,driving processtransformations&cost savings,uncoveringunderlyingissuesatplantlevelandreducingwastage
Accomplished,ambitious&dedicatedprofessionalwithexpertiseinproviding counseling,training/development,instructionandconsulting CareerTimeline
N.P.LOGANATHAN
SeniorManagementProfessional/ProductionManagement
adeboh@r.postjobfree.com,adeboh@r.postjobfree.com
Education
WorkExperience
1987 B.E.(MechanicalEngineering)fromCoimbatoreInstituteof Technology,Coimbatore
1980 DiplomainMechanicalEngineeringfromPSGCollegeof TechnologyandPolytechnic,Coimbatore
SinceMay’11:SundramFastenersLtd.,Madurai
Growthpath:
May’11toJul’12:PlantHead–OperationPowderMetallurgyplant-SundramFastenersLtd.,Madurai Jul’12toJun2016:UnitHeadOperationPowderMetallurgyUnit,MetalFormsDivision-SundramFastenersLtd.,Hosur SinceJul’17:DivisionalHead–Quality&MR,MetalFormsDivision-SundramFastenersLtd.,Hosur Role:
WorkedasUnitHeadofPowderMetallurgy,MetalFormDivision
AnoutstandingachieverasDivisionalHeadingettingaccreditationofIATF16949forallplants(5plants)ofMetalForm Division
Ledtheteam inimplementationofTQMguidedbyProf.Washio,Japanandworkedextensivelytogettheprestigious Demingawardin2018
Managingateam comprisingofManagers/EngineersinthefunctionProduction,PPC,WorksEngineering,In-house ManufacturingQualityandDespatch;headingaworkforceof700Operators
PresentingbusinessplanandCAPEXplanningforcontinualgrowthofplantbusinesswithcontributingnewproduct business18%year-on-year
WorkedasaneffectiveDivisionalExecutiveCommitteeMemberrepresentingfortheDivision,updatingandpresenting CustomerQuality,In-processQualityandcontrolonCOQ.
AppreciationfromcustomersonestablishinganworldclassstandardsroomandcalibrationsystemsforEquipments, instruments&Gauges
EffectiveleadertogetBestsupplierawardfromGeneralMotorsUSAforconsecutive3years
VisitingallOEMSonnewdevelopmentandrampupplan
Directingachievementofkeybusinessmetrics(productivity,quality,cost,delivery,safetyandmorale)
Headingtheproduction&manufacturingactivitiesasperSOP;formulating&implementingproductionplans& schedulesformanufacturingoftheproducts
Administeringproductionplanningsystems,methodsofworking&providingdirectiontoqualitycontrolinspection
Supervisingthecompletetransferenceofmanufacturingoperationsfrom conventionalhighinventoryoperationsto leanmanufacturingsystems,validatingaccuracyofalldocumentation,verifyinginstitutionofprocessflowsand ensuringallmanufacturingprocessesareinplace
EstablishingcompliancewithIATF-16949,ISO-14001requirementsforproductionactivitiesbyimplementingproduct andprocessqualification,certificationsoffirstarticlesaswellasinstitutingtesting&qualityprocessbothin-houseand atsuppliers’end
Preparingsafetyimprovementplanonceinyearforimprovingsitesafety,andensuringcompliancestatusforthe sameonmonthlybases;formulatingHazardsIdentification&RiskAssessmentforfabricationactivities
Organizingweeklymeetingwithsubcontractor&theirsafetyrepresentativesforimprovingtheworkmethodology
ArrangingsafetytrainingtoalllevelofpersonnelonvarioustopicsandconductingFirefightingtraininganddemo,work atheighttrainingetc.
PricolLtd.,
Coimbatore
Lakshmi
Synthetic
Machinery
Manufacturers
Ltd.,Coimbatore
PricolLtd.,
Coimbatore
Jun’80–May’93 May’93toJun’98 Jun’98toMay’11
Sundram
Fasteners
Ltd.,Madurai
SinceMay’11
Inspectingallincidents(FirstAidCases,MedicalTreatmentCase&LostTimeInjury)&enforcing toalllevelof employeestoexecutenecessaryactionsonrecommendation Highlights
Augmentedthesalesturnoverabout46%over5yearsandprofitto16%
Acknowledgedbymanagementforenhancingthecapacityenhancementto550MT/monthofsinteringfrom the currentlevelbycommissioningasinteringfurnaceagainstthepresentlevelof420MT/month
Developednon-ferroussinteredbronzebushesproductiontothelevelof15lakhsparts/monthfrom thelevelof6 lakhsparts/month
ExposureincommissioningofCompactingpresses(Dorst&OW),sinteringfurnacesandH/Tfurnaces
Functionedoncontinualimprovementprojectsandcostsavingprojectstothelevelof2%onturnoverotherthanraw materialsavings.WorkedasmemberDivisionalExecutiveCouncilandconductedmeetingwithJMD&Presidenton monthlybasisatcorporateofficereviewanddiscussedtheplantprogress
EnhancedtheturnoverperemployeetolevelofINR45lakhspermonthfromINR34lakhspermonth
Recruited,trainedanddevelopedateamof700operatorsand70engineersintoagoaloriented,andcohesivegroup
Establishedqualitysystemsandvalidatednewprocesses,optimisedequipment&Machineries,withintargetedtime/ costparameters
OrganizednewproductdevelopmentwithemphasiseonQCD(Quality,Cost&Delivery)
AttainedInprocessrejectionoflessthan100ppm,warranty&linerejectionatcustomerof0ppmlevel
EstablishedeffectiveSQAandsupplierassessmentsystem.AneffectiveQualityforummemberundertheleadershipof ManagingDirector
Visitedoverseascustomers,maintainedcordialrelationshipwithlocal/overseascustomers,promptlyresolvedquality complaintsandenhancedcustomersatisfaction
LeadthePullProduction&CoupledProductionprojects
Trained&mentoredtheBlackBeltsandGreenbelts
Learning&Development–5daystraining/yearonfunctional&development PreviousWorkExperience
Jun’98toMay’11
Growthpath:
Jun’98toNov’07:Manager-Production&
Supplies
Nov’08 to Nov’09: Sr. Manager -
Production&Supplies
Nov’09 to May’11: Head –Operation
PowderMetallurgy&HeatTreatment
PricolLtd.,Coimbatore
Highlights:
Improvedproductivityfrom 76%to92%in4strokeoilpumpsbyvarious techniques
Enhancedthroughputyieldofoilpumpproductionfrom92.6%to99.4%
Minimizedwastagesandsavedcostannuallyof1.46MillionINR,through leanmanufacturinginoilpumpproductionlineforexportmarkets
UpgradedOEEthroughTPMfrom62%to86%
AttainedaccreditationofOSHAS&ISO9000QualityManagementSystem
Led3SixSigmaBlackBeltand1LeanSigmaBlackBeltprojects
DevelopedtheVendorQualitySystemincludingassessment&evaluationof outsourcedparts
Establishedthecalibrationsystem forinstruments&gaugesusedfor productionandplannedtheprocurementofgauges
Acknowledgedbythemanagementasaresourcebaseforqualitysystem development&establishmentfortheaccreditationofISO9001
Devisedadocumentedsystemforprocesscontrol
HeadedtheimplementationofvariousSQCprocesses
May’93toJun’98 LakshmiSyntheticMachineryManufacturersLtd.,CoimbatoreasAssistant Manager-QualityAssuranceandIndigenizationProject
Jun’80–May’93 PricolLtd.,CoimbatoreasSeniorEngineer-QualityAssurance Training/Course
Black BeltTraining in Six Sigma and Lean ManufacturingbySatyam Consultants
PersonalityDevelopmentandAdventureCamp-OutboundTrainingby RetiredIndianArmyTeam
Yoga&MeditationCourseforaManagerialProfessional
ITSkills
MSWindows98andMSOffice2000
Passportdetails:T6426377Validitytill24-06-2029
PersonalDetails
DateofBirth:31stMay1961
LanguagesKnown:EnglishandTamil
Currentsalarydrawn:30.5lakhs/Annum
CurrentAddress:FOD,Block2,JainsSriSannviApartments,RamanujaNagar, Upplipalayam(Post),Coimbatore-641015
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