Manager Assistant

Mohammad Hassan

************.**@*******.***

Mob # +966 - 055*-***-***

“Aspires to pursue challenging assignments in Seamless pipe or Heavy Metal manufacturing & Strives for continuous Development with an organization of repute”

SUMMARY

– Accomplished 6years of experience in Manufacturing and Production of world leading Seamless Butt weld-end Fittings Company namely in Erne fittings Middle East, Head Quarters based in Austria

– Successfully optimized operation of the new Manufacturing line of Seamless Butt weld end elbows from 14”-24” in Erne fittings Middle East in 2020, and lead the Production Qualifications for the Aramco Approval.

– A competent Professional in the field of Production Engineering, Bachelor of Technology in Mechanical Engineering from Manav Bharti University, HP,And well updated in the latest manufacturing technologies and innovations.

– Meeting top evaluation records for yearly KPI’s and holding a track record for the highest monthly production stock transaction by an out of the box thinking and creating new developments for productive, Cost-effective,smart, safer, measurable and efficient methods in Production techniques & Processes.

– Occupy Quality Assurance by in depth understanding of the production line, leading the new product development by R&D projects, recommending new modifications in designs, tools, and technology.

– Possess sound know-how of complex machines namely hot forming m/c 4”-12”elbow mandrel Press BOHLER©, Germany and all the other various state of the art SPM and CNC machineries of Hot and cold process situated at Erne Fittings Middle East, Co. Ltd.

– Possess high skills for rectification of product quality and m/c related issues, Root cause analysis, In search for continuous improvement, Cost-reduction approach for Elimination of NCR’s (Non-conformance reports) & RFR’s (Return for Rectification) in the manufacturing products, Processes.

– Highly skilled in implementing Lean Management principles and regulating well organised manufacturing lines, Implying Lean production strategies for savings in handling/rigging time and in cycle times by optimization..

– CNC proficient, Certified for the Computer Aided Drafting, Assembly designing and Manufacturing (CAD-CAM), in the collaboration of Siemens Uni-Graphics NX and AutoCAD.

– Certified Internal Auditor for ISO 9001:2015, Member of the QA team for Development, Revision of Work Instructions, Internal Procedures, and Standardization.

– Well versed and updated with all the Standards & Codes from ASME, ASTM, API relevant to Pipes and Fittings.

– Monitoring product quality & impact of design modifications on tools in respect of meeting the product Standards and requirements within the drawing tolerances.

– Excellent team development strategies, highly motivated, disciplined and resourceful, Interact productively with co- workers, Sound Quality Awareness, possess Quick Grasping skills, highly eloquent in English communication. CORE COMPETENCIES

Program : Bachelor of Technology, Mechanical Engineering Institution : Manav Bharti University

Place : Solan, India

Period : AUG 2009 – JULY 2013

Program : Industrial Oriented Programme of Computer aided drafting, Product designing and Assembly, CAD-CAM

Software : Siemens Unigraphics NX-5

Institution : Fr. Conceicao Rodrigues College of Engineering Place : Mumbai, India

Period : 10’JAN 2013 – 06’MAR 2013

Program : Total Productive Management Certification Institution : Erne Fittings Middle East

Place : Jubail, KSA

Period : 16’APR 2014 – 21’APR 2014

Program : Internal Audit – ISO 9001:2015

Institution : Evershine Institute of testing and training. Place : Jubail, KSA

Period : OCT 2017

Programs : a) Magnetic Particle Testing - Level ll (ASNT - NDT) b) Penetrant Testing - Level ll (ASNT - NDT)

c) Visual Testing - Level ll (ASNT – NDT)

Institution : Evershine Institute of testing and training. Place : Jubail, KSA

Period : JUL 2017

Programs : a) Safe Forklift Operation Training Certification b) Fire Fighting Training Certification

c) First Aid & CPR Training Certification

Institution : Royal Al-Jazeera Trading & Technical Services Est. Place : Jubail, KSA

Period : AUG 2017

Program : Intermediate

Institution : M.D Inter College, Ghazipur, India

Year : 2007 - 2008

PROFESSIONAL SNAPSHOT

ERNE FITTINGS MIDDLE EAST CO. LTD. Designation:- Senior Team Manager for 14”-24” Elbow line

( Nov 2018 - Current ) and 4”-12” Elbow line

Production Line 14”-24” :-

- Member of the Central Project Planning team for Commissioning and Installation of the new machines to manufacture new products

- Optimizing the machines Plant layout for proper work flow

- Regulating the Production numbers to the max for the standardized Cycle times and cost calculation of new products.

- Creating the new process description for the machines as per the ISO requirements.

- Creating the Work Instructions for the machine operation of the new installed machineries.

- Seeking for potential development in terms of Production, Machine design, Safe operation. ERNE FITTINGS MIDDLE EAST CO. LTD. Designation:- Team Manager for 4”-12” Elbow line

( AUG 2015 - Current )

Production Line 4”-12” :-

- Leading a team of 2 Assistant team leader & 32 highly skilled m/c operators.

- Mentored 3 Assistant team leaders, 47 skilled m/c operators, 7 skilled Precision grinders, 3 CNC milling operators, 4 skilled fabricators ( TIG,MIG,ARC )

- Organizing all the required documentation, drawings for the Production Orders with INFOR AS (ERP software) an integrated information portal.

- Conducting new recruitments creating detailed training plans for each individual, Crewing (as per skill matrix) & preparing Shift schedules for the production Line according to the weekly planned m/c ‘s free capacity.

- Creating user-friendly work Instructions by in depth machine knowledge, further analysing to create a easy, safe and step-by-step explanation in Work instructions to regulate and orient operators creating an easy training material open for all.

- Leading the training for the operators in order for them to be flexible and to be multiple machine operations oriented.

- Monitoring, Analysing and controlling the machine Performance, Outputs, Cycle times, OEE, Daily loss of productive Hours.

- Final Dimensional check of jobs on all the machines and releasing the operations before mass-production to ensure the Quality and Required Standards, ITP’s to be met.

- Creating PDCA’s (Plan do check act) & CIP (Continuous Improvement Information) consisting of various in-house projects with proposal for the development of the plant in terms of savings and cost reductions.

- Conducting Set-up workshops (Video Analysis & Photo Documentation) of m/c’s for reduction/revision of cycle times & set-up times, also reducing handling/rigging time in a continual adaptation of TPM & TQM.

- Member of the weekly NCR group meeting wherein bringing solutions for permanently eradicating the similar NCR’s and giving corrective actions.

- Handling Pipe Supplier and Customer complaint reports for Customer Claims.

- Controlling documentation consisting of Heat treatment Protocols and graphs, Monitoring Daily Furnace graphs with the collaboration of Readwin 2000 (central data management and visualization software) and Making trial operations for a new material Grade to be tested, introduced & manufactured.

- Expediting the External Inspections with the TPI for various production processes.

- Inspecting the new Mandrels, Clamps, Cutters, tools and creating a first batch production report by inspecting, measuring of the product in order to standardize the new production facility vs the raw material for Cost reduction, Optimization and Product quality as per the required standards. Project Planning & Production Management:-

- Reliever for the Planning manager, handling all the Production Planning in his absence, Coordinating and Communicating with Production Team leaders, Sales Dept., TPI’s, Quality Dept. and Logistics in order to expedite the Orders in given time.

- Member of the Central Planning team (Main s calculating the free capacity of machines in the Production Lines weekly in co-ordination with the main spheres of the company, Central planning team & Head of Production.

- Projection and Forecasting of the targeted weekly production tonnage versus the sales orders & Project priorities, WIP (Work in Process).

- Reviewing of the PO’s by various customer and Projects and reviewing the related documents.

- Selection of the raw material (Seamless Pipes) and standardizing them by generating different part numbers, Dimensions, Chemical Compositions.

- Planning sales orders in INFOR AS (ERP System) from Initial pre-material issuance stage until shipping, Tracking the lead-time and maintaining the Progress report.

- Participant of the monthly minutes of meeting, discussion and analysis of the Production line, targets, developments, KPI is along with the Strategic Management, think-tank team of the company.

- Key member of the NCR Analysis meeting, deriving root cause analysis for further eradication of similar Non- Conformances.

- Certified Internal Auditor, Executing 5S audits for m/c’s on monthly basis and standardizing m/c areas, tool boards, environment and training Line members for 5S awareness, integration, optimization & Continuous improvement ( Kaizen ).

- Certified Auditor for ISO 9001:2015, conducting internal audits at various departments

- Conducting Presentations & team discussions on weekly meetings for monthly goals, OEE, Machine capacity, Employee performances, Lead-time analysis, Downtimes and Daily reduced hours report, Preventive maintenance scheduling, Rework Analysis, Work-in-process.

Research and Development:-

- Leading the Development of new tools with top tool providing companies like Sandvik, Sumitomo, Walter, Arno Kofler for new products, Creating concepts as per the application for the new product, Milling cutters, Mandrel, Clamping’s, etc.

- Creating workshops and seeking for eliminating loss time in rigging time, Set-up time, Cycle times by analysing real time movements and Production facilities.

- Making a study of machine drawings to look the possibilities for modifications and accommodating more jobs or increasing the productivity and or Quality.

- Creating various internal projects for cost savings and making the daily work at different machine centres easier, quicker, Safer.

- Proposing new m/c modification designs in order to manufacture new products in existing facilities namely BOHLER© hot forming 4”-12”Elbow mandrel press (Germany), HAGE 90 /45 /30 /60 Special purpose Bevelling m/c’s (Germany), LAUFFER 250Tons sizing Hot and Cold press (Germany), Kaasto heavy duty Automatic vertical Band Saw m/c (Germany), SEMA reducer horizontal machining centres (Austria), FK heat treatment furnaces, OKUMA Horizontal SPACE CENTER MA-400HA (Japan), TMJ automatic pipe cutting band saw m/c (Austria), Low stress CNC marking m/c’s.

Quality Assurance:-

- Internal Auditor for ISO 9001:2015, Conducting internal audits at various departments namely, Quality Engineering, Sales, Logistics, Maintenance.

- Reviewing customer orders and verifying the ITP's (Internal test plans) vs the respective standards and codes of ASME, ASTM, and API related to pipes and fittings.

- Monitoring adherence to Quality systems and comply with quality standards and maintaining requisite documents namely Work Instructions & Process Descriptions.

- Implementing the highest Quality standards by orienting team members about Quality awareness and conducting monthly documented internal trainings consisting of critical issues and points to reduce NCR’s and ensure zero defect products, Safety orientation.

- Maintaining and following Safe work practices to minimize risk hazards. ERNE FITTINGS MIDDLE EAST CO. LTD. Designation:- Assistant Team Manager 1”-4” Elbow line

( AUG 2014 - AUG 2015 )

- Daily maintaining the Time-tickets entries, production order data into the INFOR AS, an EIP Software.

- Maintaining Daily reduce hour report of all the plant machines and the downtimes.

- Employee distribution upon the line workload.

- Expediting and Leading the production shift by participating in set-ups and frequent Quality check-ups.

- Pre-Material receiving by calculating and confirming the no. of possible jobs to be produced including the waste allowances.

- Strictly controlling the Line housekeeping and making sure the proper identification and traceability exists on transport bins, All the Buffer areas are following upon the standard limit Boxes.

- Monitoring the movement of the orders per station and their Quality upon frequent intervals.

- Implementing ideas for smart work and for the operators ease and efficient way.

- Making sure all the respective tooling, Mandrels, inserts and other various Consumables are arranged per shift and are controlled in consumption keeping track on cost reduction surface finish, etc. IT SKILLS

– AutoCAD 2010

– Siemens NX5

– Readwin 2000

– InforAS ( ERP software )

– DelCam/Power mill

– MS Office Proficient

– MS Project

– LDOX ( Documents Archiving Software )

PERSONAL DETAILS

Current address – Jubail City Centre, Near Al Jazeera Paint Store, Al Jubail 35514, Saudi Arabia, KSA. Languages known – English, Arabic, Urdu, Hindi

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