Maintenance Plant

IMROJ AHMED, B.Tech. In Instrumentation Engineering with 16+ years Exp.

E-mail: ***********@*****.*** Contact: +917********* Skype: imroj.ahmed.sac

JOB OBJECTIVE

Experienced Electrical & Automation Engineer with 16+ years of experience in handling electrical & instrumentation issues. Looking for an electrical & automation engineering position in a leading industry to apply my knowledge and experience base.

STRENGTHS

Competent & result oriented professional with an experience of over 16+ years in Maintenance, Installation, Calibration, Testing, Commissioning, LV & HV Power Systems, Instrument Systems & Control Systems; currently positioned with SAC CO LTD as Sr Manager- Electrical & Automation.

Designing of HMI Screen, PLC logic. Preparation of control Loop diagram & Loop check. Preparation of control flow chart.

Well versed in Planning and Execution of Erection & Commissioning, Installation, Inspection and Maintenance of various Electrical, Electronics & Instrumentation Equipments, managing Design Engineering Operations, Project Management and Costing in reducing downtime and enhancing effectiveness of equipments.

Expertise in Commissioning, Operation & Maintenance of Automation (PLC, DCS, and DRIVES) & Electrical (Transformer, Breaker, MCC, Motor, and switchyard) in Ferro alloys plant continuous running plant, CHP in Power Plant, Automated Water Plant/Pump House.

Responsible for Site survey, Meetings and Scope finalization with Client, Preparation of Technical proposal, Finalization of document control index, Cost and Man-hours estimation, Participation in Project Management Meetings and Vendor package technical evaluation and review engineering.

ACADEMIC CREDENTIALS

B-TECH (2000-2004): B.Tech in Instrumentation Engineering from Haldia Institute of Technology (Approved by A.I.C.T.E.) Haldia securing 72.9%.

Passed XII (1997-1999): Under W.B.C.H.S.E. in Science Stream from Sarat Chandra Sur Institute, Kolkata securing 76.7%.

Passed X (1997): Under W.B.B.S.E. from Asanda Adarsha Siksha Sadan, securing 76.125%.

WORK EXPERIENCE- 15+ YEARS

1.Working with SAC CO LTD, South Korea as Sr Manager -Electrical & Automation from June, 2013 to Present.

Responsibilities: Meeting with client to finalize the process flow. Preparation of flow diagram based on client requirement. Site management, sub-contractor management & Inventory control and International sales. Installation of panels, Commissioning & maintenance of Electrical & Automation systems in 24x7 running process plant. Optimizes the Availability and safe operation of production assets through appropriate predictive and preventative maintenance and safe and effective execution of corrective maintenance and projects. Protect the company’s employees through aggressive completion of safety related work orders and enforcement of factory safety regulations such as lock out/tag out. Maintain the facility and equipment per good manufacturing practices to meet the expectations of both internal and external customers. Presently controlling a team of 20 people to maintain the system.

2.DRUK FERRO ALLOYS LTD. Bhutan: Worked as an Instrumentation Engineer (Asst Manager) from MAY 2008 –Aug 2012.

Responsibilities: Commissioning & maintenance of Electrical & Automation systems in 24x7 running process plant. Coordinates major maintenance and project requirements with manufacturing production and engineering, to include major downtime activities and downtime periods and supports the effort to identify opportunities and develop the Plant’s Capital Budget. Trains maintenance staff on effective maintenance practices, including effective use of the computerized maintenance management system, problem solving tools, risk and failure analysis, maintenance scheduling and analysis of maintenance related data and equipment histories. Controlling a team of 15 people.

3.ROHIT FERRO-TECH LTD. Orissa: Worked as an Asst. Manager (Electrical & Instrumentation Engineer) from Sept 2006 to May 2008.

Responsibilities: Commissioning & maintenance of Electrical & Automation systems in 24x7 running process plant. Leads the I&C Maintenance Technicians and ensures a high level of efficiency within the team. Builds and sustains a committed, cohesive and dynamic team. Ensures maintenance tasks are completed by the Technicians as per Work Orders generated. Ensures the reports on maintenance is done and documented. Generates reports as necessary for the maintenance done. Plans for and ensures that maintenance on all I&C equipment is in accordance with OEM Manuals for the Equipment. Acts as a Mentor for the I&C Team. Controlling a team of 6 people.

4.MULTI WEIGH SYSTEMS, Mumbai: Worked as a Project Engineer from July’04 to August’06.

Responsibilities: Programing of PLC, checking of PLC panels, site commissioning & after sales support to client. Review the P&ID and check instrument index, JB schedule, cable tray layout, hook-up drawings, DCS I/O list and instrumentation specification, etc. New vendor development, making specification, bid evaluation & comparison for instruments. Co-ordinate with and facilitate field team for smooth and correct execution of project (installation and commissioning). Successful completion of project in time and within budget. Documentation of instrumentation and systems (hard copies and in soft form) preparing SOP for Instrumentation Department. Protect the company’s employees through aggressive completion of safety related work orders and enforcement of factory safety regulations such as lock out/tag out.

TECHNICAL SUMMARY

Worked with DCS-Microverse, PLC- ABB VERSION, and AB VERSION. SCADA-RS View 32, InduSoft 4.4. LOGIC-RSLogix 500, HMI-PANEL VIEW 300.Conzerv Meters, Renu Gateway, Transducers.

Designing of HMI Screen, PLC logic. Preparation of control Loop diagram & Loop check. Preparation of control flow chart.

Testing, commissioning & maintenance of FURNACE Transformers, MCCs. and Controls.

Installation of cable trench, cable laying, dressing, protection & testing of control cables.

Maintenance of 220KV/33KV, 66KV/11KV sub-station, 2x40MVA/25MVA Power Transformer., 33 KV/11KV Switchgears, HT/LT panels, 6 MVA/7MVA Furnace transformers and other furnace control system.

Programming and Maintenance of Drives (ABB ACS-550, Telemechnique, NETZSCH).

Maintenance & troubleshooting of Motors and Various field instruments (like Pressure sensor, Level sensor, Temperature sensor, Limit switch, Indicators, Vision 280 and Controllers etc.)

Commissioning & maintenance of EOT Cranes, furnace controls, batching systems, Gas cleaning plant, Briquette Plant (Usha Kiran System & Koppern System, Germany), LT switchgears & all other control system.

Commissioning and Maintenance of Microverse Make DCS based system for electrode control, batching, feeding system (RMHS), Raw material batching system & GCP.

Testing, commissioning & maintenance of 25 MVA Power Transformer, MCCs, Controls, 6.04 MVAR capacitor banks, Gas cleaning plant.

Maintenance of 66 KV substation, 25/5T EOT Cranes, Different rated & type motors with MCC panels, feeding system (RMHS), Raw material batching system, and VFD drives etc.

Installation of cable trench, cable laying, dressing, protection & testing of control cables.

Testing & maintenance of 3 x 7MVA single phase Furnace transformers (T&R make).

Maintenance & troubleshooting of Motors and field instruments (like Pressure sensor, Level sensor, Temperature sensor, Limit switch, Indicators and Controllers etc.)

Maintenance, repair & Calibrations of all the Instruments, batching systems & equipments. Calibration of DP Transmitter, Level Transmitter, Pressure Transmitter, Temperature Transmitter; Programming & Maintenance of PLC (ABB, Alan-Bradley & Siemens) based system.

Programming and Maintenance of Drives (ABB, Telemechnique, NETZSCH), various Conzerv meters (EM 3460, ELF 3234, EM 6400 etc), panel meters.

Maintenance & troubleshooting of Motors and field instruments (like Pressure sensor, Level sensor, Temperature sensor, Limit switch, Indicators etc.) Maintenance & Calibrations of all the Instruments, batching systems & Briquette plant equipments.

Key Projects Handled

Asia Minerals Ltd, Sarawak, Malaysia- 8x 33MVA SAF,2 x 5MVA EAF, 1 Rotary Kiln, MRSS, Water System/Pump house, Sinter Plant, Raw Material Handling Systems, Gas Cleaning Plant, Plant CCTV System, Plant communication & Paging System.

Rawmet Ferrous Industries Pvt Ltd. Anantpur, Orissa-Numerical relays (AREVA P921 (27,59N), P127, P120, ABB). Batching System, Furnace Automation & Voltage Regulation.

Rohit Ferro-Tech Ltd, Jajpur, Orissa-Batching System, Furnace Automation & Voltage Regulation, Briquette Plant.

Modern India Concast Ltd, Bisnupur-Batching System & Power Monitoring in SCADA.

SD East Bhutan Ferro Alloys Pvt Ltd, Bhutan-Batching System.

JSPL: Ash Handling System-Works done: Programming the PLC system.

MTPS (DVC)-Commissioning & Servicing of Ash Handling Panel.

Bhushan Steel-Ash Handling System-Works done: Maintenance of the total PLC system.

NALCO: Ash Handling System-Works done: Installing, Commissioning and maintenance of the total PLC system.

PERSONAL DETAILS

Date of Birth: 12/05/1982 Nationality: Indian Gender : Male Marital Status: Married

Passport No: Z5672326 Valid till: 11/04/2029

Permanent Address: West Bengal, India

I hereby declare that all information mentioned above are true to the best of my knowledge and belief, Finally, I shall produce the entire Original documents at the time of attending interview.

(IMROJ AHMED)

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