Ahmed Helmy Abd El-Ghafar Mohamed

Mechanical Engineer

Nationality: Egyptian Military Status: Exempted

Date of birth: 02 August 1985 Marital Status: Single Address: 10th St. branched from Khaled Ebn El-Waleed St., Miami, Alexandria, Egypt. Contact

Home phone: +2-03-557****

Mobile: +2-010********

E-mail : adeaku@r.postjobfree.com

Summary

Mechanical Engineer seeks supervisory/managerial opportunity in a dynamic and challenging work environment relevant to diesel engines, hydraulic & drive train systems of earthmoving machines, Power Generation and marine equipment.

In addition to diagnosing, troubleshooting, preparing plans and schedules for huge repair projects, leadership personality to manage and control working groups, customer loyalty builder and good business supporter with co- operative workmates.

Education and Qualifications

2002 ~ 2007 B.sc of Mechanical (Power) Engineering. Institute: Faculty of Engineering, Alexandria University. Graduation Project: Overhead Crane Design.

Project Grade: Very Good.

2000 ~2002

High School: Jamal Abd El-Nasser (Military School). Training:

Self-learning (Online) Courses:

Rockwell Automation… (Jan 2008)

Diesel Engines.

Industrial Mechanical.

Industrial Hydraulics.

Industrial Pneumatics.

PLC Fundamentals.

Industrial Safety.

Participated in lectures about… (Sponsored by Egyptian Ministry of Industry) Year 2007

Pump Maintenance.

Lubrication.

Internal Combustion Engines.

Mobius Institute ISO Category II vibration Analysis …by NATCOM EGYPT (Mobius Partner) April 2016

Failure Of Mechanical Components: analysis Prevention

…by American University in Cairo (AUC) May 2018

Bearing (Online)Courses: (Year 2020) .. by

Bearing Basics.

Oil & Lubrication principals: Nov.2011, 2012 by

Oil types and composition principals.

Comparing between different types of oils based on their terminology.

Worldwide emission reduction technologies and their relation with the type of oils used in engines.

Overview on tests applied on CAT oils.

Pumps & compressors (operation & maintenance) ...by OIL & GAS SKILLS company Year 2012

Mantrac Courses: (Year 2010)

Mantrac Induction Training Courses, which include

(Basic Engine, Basic Hydraulic, Basic Transmission, Basic Electric, Measuring Tools, CAT Electronic Technician

(ET).

C Engines with ACERT Technology ( HEUI, MEUI, EUI & sCommon Rail)

Languages

Arabic(Native) English Very Good Command (Reading, Writing, Listening & Speaking) By AMIDEAST Egypt

French(Fair)

Computer Skills

AutoCAD (2D, 3D).

Automation Studio. Solid Edge (3D Design & Modeling)

MS Windows, Linux, MS office (2007~2019), Internet Searching.

Edge Cam (Manufacturing)

Work \Training Experience

(1) Power Enarge Inc.

Heavy Equipment Maintenance Manager

Diesel & Hydraulics service provider, including troubleshooting, complete or partial diesel engines and transmissions overhauling; testing & adjusting mobile hydraulic systems on heavy construction machinery; In addition to developing & deploying preventive maintenance control systems based on machines service hours & site operating conditions to minimize downtime & Overhauling costs to increase engine / machine productivity for national & international customers.

Shaft alignment inspection & deployment on generators and/or transmissions shafts. Worked on Engines such as:

CAT 3516,3512,3508 B and C Diesel; and G3520C Gas series. C9, C7, 3126B,3408E,3412E

C7.1, C4.4, C6.6, C6.4, 3054/3056E

3176C, 3196, C10, C11, C13, C15, C18,3456,3406E, C27,C30, C32 Perkins

Olympian/ FG-

Wilson

Perkins 1300, 1104D,1106D,2806E,2506E, 2206E

GEP175, GEH200,220,250,275

Miscellaneous MTU 12V 2000 M84 (Military Marine Engine - 1636 HP) Volvo B7R, D7E, D13, TAD 941 VE (Trucks & industrials 290 HP - 480 HP)

Detroit S60 DDEC IV (Fire Truck - 550 HP)

John Deere 6135HFG (Industrial / Generator set - 550 HP) MaK 16CM32 (Generator set medium Speed engine - 7680 eKW or 10,440 HP)

NIIGATA MG28HX (Medium Speed Marine Engine - 2500 HP) Aug. 2014 till present

(2) Orascom Construction Industries

Senior Service Engineer

Diagnosing and troubleshooting Hydraulics as well as electronic engines on machines using CAT and other OEMs diagnostics softwares; in addition to other Tools of Workshop and site.

Fleet scheduled maintenance management using CAT MCS (Maintenance Control System)

& SOMA (Site Operations & Maintenance Advisor) softwares.

Machines I worked on:

CAT loaders, Graders, Dozers

Wirtgen cold planners.

VOGELE asphalt pavers.

HAMM, Dynapac & Ingersoll rand compactors. (drum & pneumatic)

Komatsu dozers & HITACHI wheel loaders.

Full-Time Job

Feb. till July 2014

(3) MANTRAC – Authorized Caterpillar Dealer (Alex., EGYPT)

(i) Field Service Engineer

As a part of the service teams; which include outdoor services dealing with various Construction machines, marine engines, generator sets and industrial engines.

Repowering obsolete engines on CAT old machines based on CAT recommendations and along with preparation and maintenance departments.

Familiar with the SCR (Silicon-Controlled Rectifier) system used to control & monitor CATERPILLAR gensets in offshore Petroleum Rigs.

Troubleshooting of Diesel & Natural Gas engines, Transmissions, hydraulic systems.

Deploying the product Improvements (PIRs) over generator sets, dozers, motor graders, excavators and dump trucks.

Overhauling systems such as (engines, transmissions, hydraulic components). Full-Time Job

Jan. 2011 to Dec. 2013

(ii) Technical Support Engineer (Parts & Maintenance Operation)

Preparing parts quotations for oil & gas clients to be ordered via Free Zone, while mainly I work for the Egyptian Drilling Company (EDC – Mantrac second key customer); including customer`s warehouse inventory and securing parts delivery for breakdown issues of generator sets, industrial engines.

Preparation of parts remanufactured program. (Including inspection of parts to determine the damage upon the CAT Remanufacturing Criteria).

Studying & Preparing Parts protective stock for M/Cs, Generator Sets, Industrial and Marine Engines depending on the hours of service … Monthly.

CATERPILLAR Hydraulic hoses assembling and fabrications process and selecting proper Hose type for a certain application based on the given operating conditions.

Picking up and selecting the best lubricating oil for an application among different types available based on their terminology and composition.

After-sales technical support of miscellaneous brands such as SULLAIR, TEREX O&K

(BUCYRUS), Caterpillar MaK (CM) CAT LIFTTRUCKS (MCFE), ZF transmissions, Reintjis, Olympian GENSETS, PRKINS ENGINES and Bitelli paving equipts. Achievements:

I`ve created an exclusive terminology comparison between ExxonMobil & CAT oils used in Mining applications (Sukari gold mining project), which led to a huge profits since the customer switched to buy CAT oils only.

First support engineer in Mantrac Egypt to work closely with CATERPILLAR MaK marine generator sets (CM32 with 7.68MW) at Sukari gold mining project in Egypt.

Familiar with parts systems of:

BUCYRUS Mining equipment (CATERPILLAR Subsidiary) .

CUMMINS, VOLVO industrial & marine engines.

KOMATSU, JCB, VOLVO, HYUNDAI, Doosan, Liebherr construction machines & cranes.

CAT, Clark, TCM, KOMATSU forklifts.

(iii) Workshop Service Engineer (service Operations)

Specialized in servicing CAT Equipments and Generators. Feb.2009 to Dec. 2010

Oct. 2008 to Feb. 2009

(4) Pirelli International (Alex. Tire Company S.A.E.) Mechanical Maintenance Engineer (Preparation Depart.)

Follow up breakdown & leading a team of 10 technicians dealing with breakdown of Cutters, rubber extrusions lines, rubber-calendaring machines, and Roll mills, all machinery is Plc controlled, pneumatically and hydraulically operated.

Following up the Preventive maintenance plan, based on machine documentations and personal experience, involving, lubrication, periodical replacement of parts, general checks…etc., and assuring that the plan is applied regularly.

Preparing the set-up and calibration plans and records for all M/Cs and following their application.

Studying and controlling the machine spare parts requirements and placing the order for minimum stock and any emergency requirements on SAP.

Issuing purchase orders for spare parts, controlling stock and Cost control by using SAP system.

Optimizing & Controlling maintenance cost, increasing efficiency of M/Cs. Full-Time Job

June to Sep., 2008

(5) Summer Program Trainee.

Used Equipment Workshop at “MANTRAC Egypt”

Internship

June to July,2005

(6) Summer Program Trainee.

Maintenance and Operation at "Egyptian Copper Works Company".

(7) Summer Program Trainee.

Maintenance Depart. At "Alexandria Petroleum Company". Internship

July to August, 2004

Internship

July to August, 2003

Memberships

Certified Member of Occupational Safety Health and Administration (OSHA) construction. Personality Characteristics

Self-motivated, Self-learner, Ambitious, Hard worker, Ability to work in a team, Good communicator and Ability to work under pressure.

Activities and Interests

Camping, Reading, Computer News, Internet, Tennis, Travel and Cars News. Others

Valid Driving license. Willing to relocate. Valid Passport. References

References Are Available Upon Request.

Examples of jobs I`ve Done:

Job Customer

3512B customer technical training seminar at 11 MW diesel power plant Suez Environment International Decompiling DPF, SCR, DEF system on cat C7.1 industrial derated engine Vermeer Piping Extender Equipt. Maintenance Contractors for 11 MW diesel power Plant (8x 3512B gensets) Suez Environment International Top overhauling and replacing injectors on CATERPILLAR C9, 3054, 3412 Marineco UK - British Customer Troubleshooting & Programming a CATERPILLAR 3512B & C32 Engines & decoding factory pass. Settings.

Egyptian Navy

Top overhauling, valve lash, and Injectors trim programming a CAT C15 engine in western desert.

Trust Petroleum Drilling Services

Complete overhauling CATERPILLAR 3406 genset engine + rewinding alternator end and replacing bearings.

Trust Petroleum Drilling Services

Re-powering a CAT C15 truck engine to Industrial engine application Trust Petroleum Drilling Services Inspecting 10 x CATERPILLAR 3512B Engine in Arish, valve lashing and replacing injectors for 10 engines.

Egyptian Navy

Replacing Injectors for CATERPILLAR 3176C on 966G loader and calibrating them.

Contractor in Matrouh

Troubleshooting 1300 EDI Perkins Engine on Olympian Gensets GEH220, GEH250, GEH275.

Al-Fahd for Engineering Services

Power Track

C.G.G Ardiseis – French Client

Rewinding alternator on CATERPILLAR 3508, 3406 generator sets. Vitrac Egypt & Changing a CATERPILLAR 3508B, C18 Genset Frequency from 60Hz to 50Hz. PowerTrack Programming a CATERPILLAR 966H wheel loader engine, Hydraulic, powertrain ECMs.

Orascom Construction Industries

Troubleshooting and Complete overhauling CATERPILLAR C9 on XHP750 Ingersoll-Rand compressor, and C18 Generator Set.

Petroleum Marine Services (PMS)

Top Overhauling CATERPILLAR 3516C marine engines & Gensets. Petroleum Marine Services Programming CATERPILLAR 3412E on D10R Dozer. Mantrac Used - Ezz Dekheila site Programming EMCP 3.2 on CATERPILLAR 3406C Genset. Proserve Engineering Decoding Machine Security system on CATERPILLAR 980H, 972H Wheel loaders.

Rodan Egypt

Complete Overhauling CAT C13 injectors on 972H wheel loader Contracotrs Troubleshooting 1300 EDI Perkins Engine on Olympian Gensets GEP175, GEH275 with overhauling electronic unit injectors & calibrating and testing on special machine.

ATEB trading Group

Mega for contracting

Orascom Construction Industries

Troubleshooting C6.6 engine, full replacing of injectors, common rail pump, sensors, and reprogramming the engine.

Contractor in Matrouh

Programming Engine ECM and decoding security parameters on 3512B marine genset on Destroyer Vessel & 3516B offshore drilling rig Egyptian Navy & ADES Egypt

petroleum

Overhauling & complete testing on special machine Volvo Penta TAD941VE EUI electronic injectors

Daltex

Overhauling & complete testing Volvo B7R common rail electronic injectors

Alex. Transportation General

Authority

Accessing MTU 12V2000M84 ADEC controller Egyptian Navy Accessing and programming Detroit S60 DDEC4 engine controller –Fire truck Midor Petroleum Troubleshooting non accelerating 4x C9 Pierce fire trucks engines. Abo Zaabal Chemicals Factory Repair differential pressure control error on DEIF monitor on C4.4 mech. Marine Genset

EGYCO for contracting

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