Mechanical Engineer Piping

CURRICULUM VITAE

RAJARAM.C.

QA-QC MECHANICAL ENGINEER / INSPECTOR /EXPEDITOR

Mobile: +91-986******* & +968-********

Email:*******@*****.***

OBJECTIVE:

Getting experience EPCC of OIL AND GAS PROJECTS and improve knowledge and becoming OIL AND GAS CONTRUCTION EXPERT AND CONSULTANT.

AGE & DATE OF BIRTH : 31YEARS 22.12.1988

NATIONALITY : INDIAN

PASSPORT NUMBER : N2788810 VALID UPTO 17.11.2025

DESIGNATION : QA/QC ENGINEER /INSPECTOR/EXPEDITOR

ACADEMIC QUALIFICATION : B.E in Mechanical Engineering (2010)

ADDITIONALQUALIFICATION : CSWIP 3.1 WELDING INSPECTOR

INDIAN WELDING SOCIETY : ATTENDED WELDING INSPETOR COURSE

CONDUCTED BY INDIAN WELDING SOCIETY

BHEL-TRICHY

ASNT.NDT.LEVEL II In : RADIOGRAPHY TESTING

ULTRASONIC TESTING

(**not certified. only Exp in AUT / PAUT)

MAGNETIC PARTICLE TESTING

PENETRANT TESTING

RADIOGRAPHY FILM INTERPRETATION

ADDITIONAL APPROVAL: P.D.O Approved Mechanical inspector

OPETATING SYSTEM : WINDOWS XP-2015, MS-DOS, VISTA WINDOW-10

PACKAGES : MS OFFICE (EXCEL,OFFICE,POWERPOINT, OUTLOOK)

LANGUAGES KNOWN : ENGLISH,HINDI, TAMIL, AND MALAYALAM

EXPERIENCE : 10+YEARS

COMMODITIES INVOLVED:

STORAGE TANK

ABOVE GROUND PIPING

UNDER GROUND PIPELINE

PRESSURE VESSEL

STRUCTURE

VALVES

STATIC & ROTARY EQUIPMENTS

TESTING AND COMMISSIONING

EPCC PROJECTS

ISO 9001

SUMMARY OF EXPERIENCE:

S.NO

EMPLOYER

LOCATION

POSITION

DURATION

1

INTERTEK INSPEC (P.D.O-Oman)

OMAN

MECHANICAL INSPECTOR

July 2019 to Till Date

2

TATA PROJECTS LIMITED

CHENNAI-INDIA

QAQC ENGINEER/ CONSULTANT/EXPEDITOR

DEC 2018 To June 2019

3

RAMSIS ENGINEERING

BAHRAIN

QAQC ENGINEER

SEP 2017 TO DEC 2018 (1Year 3months)

4

LARSEN & TOUBRO ELECTROMECH

OMAN

ASST.QAQC ENGINEER

NOV 2013 TO JAN 2017 (3years 2Months)

5

ABC TECHNICAL CONSULTANCY

U.A.E

QAQC MECHANICAL ENGINEER

SEP 2011 TO OCT 2013 (2Years 1Months)

6

BHAARATH INSPECTION SERVICES

TRICHY-INDIA

QAQC MECHANICAL ENGINEER

SEP 2010 to AUG 2011 (11Months)

7

HARIHAR ALLOYS CASTING LIMITED

TRICHY-INDIA

QAQC-TRAINEE ENGINEER

MAY 2010 to SEP 2010 (6Months)

MAJOR PROJECTS INVOLVED:

YIBAL KHUFF PROJECT (OIL&GAS –CENTRAL PROCESSING FACILITY PLANT)-YIBAL-Oman

(Petroleum Development Of Oman)

Above ground piping fabrication and construction

API 650 Above ground Storage tank construction

PIPELINE RMS WELL TO CPF Station

Pre commissioning

AVIATION FUEL FARM AND FUEL HYDRANT SYSTEM-SALALAH-OMAN (EPCC Project)

API 650 ABOVE GROUND STORAGE TANK – 3 NO (CAPACITY 1400m3)

API650 ABOVE GROUND DEFUEL TANK-1 NO (CAPACITY 310 m3 )

PIPE LINE OF UG FUEL HYDRANT TO APRON- 3 KILOMETER

ABOVE GROUND PIPING – 1Lak inch dia piping

VALVES/ PUMPS /EQUIPMENTS

Commissioning and Hand over

BULK OIL STORAGE AND DISTRIBUTION SYSTEM-SALALAH-OMAN (EPCC Project )

ABOVE GROUND STORAGE TANK-7nos

ABOVE GROUND PIPING – 50Thousand inch dia piping

Commissioning and Hand over

BULK CHEMICAL & HAZARDOUS STORAGE SYSTEM –SALALAH-OMAN (EPCC Project)

ABOVE GROUND PIPING 50Thousand inch dia piping

Commissioning and Handover

LIVORNO TOSCONA –DUBAI

Various types of Piping support inspection

ZWATIKA PROJECT

Mechanical / chemical Testing for various type of material grades

Various types of Pressure vessel Fabrication and erection: 15Nos

Pressure vessel manufacturing such as Air compressor, Air eliminator, Gas receiving unit, Column, Propane condenser, Sulphur Condenser, Filter water separator.

ALPA POWER DISTRIBUTION PS5 – BAHRAIN (EPC Project)

Under ground / Above ground piping : 2.5Lak inch dia piping(Fabrication & Erection, Precommissioning)

MAJOR CLIENTS INVOLVED:

1.)SYPEM ENERGY SERVICES-DUBAI

2.)Petroleum Development Of Oman

3.)BAKER HUGHES OIL TOOLS-DUBAI

4.)SHELL AVIATION-OMAN

5.)HILL INTERNATIONAL-OMAN

6.)GAMA –BAHRAIN

7.)BAPCO-BAHRAIN

8.)KOC-KUWAIT

9.)KNPC-KUWAIT

10.)BANAGAS-BAHRAIN

DUTIES & RESPONSIBILITIES (QUALITY INSPECTION AND ENGINEERING)

Prepare daily work progress, reported to immediate supervisor.

Arrange pre meeting with clients, contractors and making the schedule .

Preparation of WPS based on section IX, AWS and various codes.

Carry out Destructive Testing (Tensile, Charphy, Hardness, Macro, and Bend) and analyzing the chemical properties by Spectro chemical analysis as per procedure, code and various clients’ specifications.

Witness AUT/ PAUT and evaluation of AUT/PAUT Results and reports.

Identifying the testing requirements and specimen quantity and specimen drawing for various products by their respective specification and codes

Carry out the metallurgical testing Inter granular corrosion cracking (IGC) test for stainless steel, Hydrogen induced crack testing (HIC) for HSLA steels respectively as per ASTM E 262 and NACE MR 0175/TM 0284

Review, incorporate the corrections & draw the P&IDs (Piping & Instrumentation Diagram), Piping Isometric drawings, PFDs,

Creating 3D modelling of piping, equipment and extraction of drawings, isometric, BOM and MTO from 3D modelling.

Storage tank longitudinal and circum weld joint fit up and weld visual inspection.

Pneumatic test witness on reinforce pad of storage tank nozzles.

Inspection of Nozzle orientation as per requirement

Inspection of Roof structure of tank .

Inspection of bottom plate, Annular plate inspection.

Identification of Radiography joints as per API650.

Witnessing Non-Destructive testing, Ultrasonic, RT film interpretation, Magnetic Particle Testing,Liquid Penetrant testing as per procedure, code and various clients specifications.

Creation of Material Test Certificate for unknown material by conducting various mechanical and chemical properties testing value

Witnessing and verification of weld procedure tests and welder/welding operator Qualification tests

Carry out the ultransonic testing weld scan and raw material (plate lamination and valve flanges and various steel products)

Follow up of various standards such as API / ASME/ EI / JIG requirements in all work respects.

Follow up of API-650 for Storage tank construction and inspection.

Involved in the certification of storage tank as per API-653

Ensure the the welding process such as GTAW, SMAW,SAW,FCAW .

Preparation PWPS, PQR,WPS.

Witnessing the NDT Testing(PT,UT,MPT,UT,AUT,PAUT)

Follow up of ASME SEC IX in all piping welding process. And AWS D1.1 in structural welding process.

Follow up and ensure the work as per API 1529 for Design, Construction, and Maintenance and Operation of Tank Farm facilities.

Follow up and ensure the Valves as various standards-Gate Valve API 600 Ball valve API 6D and others valves respects to standards.

Ensure the valve construction as per ASME B16.34

Involvement of Storage tank Internal Painting as per EI 1541

Preparing the procedure for various activities such as Installation, Tank Erection, Piping fabrication and Erection, Painting of Storage Tank Internal/External Surface, Piping/fittings and Structural.

Preparation of Testing & Commissioning of Fuel Farm & Fuel Hydrant system such as Flushing,Soaking,Spur & Riser Flushing,Filling of Storage Tank with JET A1 Fuel. Follow up of JIG 1 / EI 1560/ EI 1585

Flushing of Piping and pipeline.

Witness the pump performance tests.

Preparation of welding procedure for various welding process.

Preparing Punch List before and after Testing and Commissioning.

Preparation and follow up of ITP and various test procedure.

Inspection of Visual, Welding, NDT activities.

Inspection of Blasting and Painting activities.

Inspection of Valves and other Static/Rotating equipment Pumps, Filter Water Separator

Inspection of fire fighting system

Inspection of Electrical and related component for the piping and building system.

Preservation of Equipment and instruments.

Effecting involvement while testing and Commissioning of Fire Protection System.

Fuel pump performance test as per API685 Centrifugal pumps.

Involvement in procurement /Erection and inspection of various type of Valves as per the project requirement and standards..

Ensure the various receiving materials (valves, pumps, Fuel Loading /Offloading Hoses/connectors, piping materials, welding consumables, fittings, project special material, pumps, fuel storage tanks)are as per project specification and coordinate with the client to clear the material inspection

Coordinate with the construction team to Ensure the welding, piping and mechanical equipment installation activities are fulfill the project specification

Coordinate with the client, prepare inspection request as per ITP to confirm the activity completion

Review the radiography film and reports as per specification

Hydro test for the pressure vessel

Fitup, weld visual as per ITP For the pressure vessel

Dish end inspection

Box up inspection and Purging verification for the pressure vessel

Nozzle orientation and fit up verification for the pressure vessel

Long seam / Cir seam weld fit up,weld visual inspection for the pressure vessel

Follow up ASME SEC VIII for the radiography requirement of pressure vessel.

Closing of NCR.

Corrective action preparation

Follow up of Quality tools as per ISO9001

DUTIES & RESPONSIBILITIES(EXPEDITING)

Getting aware about the guidelines of Purchase order terms and conditions.

Initiate and maintain the contact with supplier until all materials are delivered to site.

Collecting detail about Bill of material and follow up to reach raw Materials on time.

Prepare and Follow up the Schedule of production and dispatch dates.

Follow up with Quality team to make all procedure in line with Standards and Requirements.

Making inspection schedule as per ITP requirements.

Follow up with procurement team to ensure required materials are reaching timely.

Daily meeting with Production team to fix the daily target.

Making weekly and daily report to Immediate Manager.

Interface with Procurement, Engineering,Inspection, Finance and Logistics to ensure all process in line with delivery schedule.

Resolve all report of discrepancy(ROD) and overage,shortage and damage (OS&D)

Monitior delays and access impact on delivery schedule.

Follow up of engineering to make all drawings are ready for production.

Monitor the Production on priority basis.

Analyses and identify the logistic procedure and make all ready for avoiding delay in transportation.

Familiar in various international standards like:

DEP/SHELL Standards,EI 1540, EI 1560, API 1529,EI 1585,API 685,EI 1541, EI1581,API 600,API 6D,AWS D1.1, ASME SEC IX, ASTM A370, ASTM E8,ASTM E262 PRACTICE “E”, BS EN 10025, BSEN-10002-1,BSEN 10045, BSEN 15614, ASME SEC VIII Div.1,ASME SEC V,BSEN 4449, API 1104,API 5L,ASME SEC IIA,IIB,IIC,IID,ASME B31.3,ASME B31.1, ISO 9001,ISO14001

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