Manager New product development

UDAYA KUMAR.B

Mobile : +91-988******* e-mail : ****************@*****.***

Manager – Process planning & development, (Sholinghur, Vellore.)

With 12 years exp in

-Process planning & development - Regular line improvement

-Routine development - Continuous improvements

Presently associated with ABI-Showatech India Ltd, (Group of TVS).

Ambitious and self motivated with abilities to achieve the challenging targets. Hardworking, encouraging and enhancing behaviors with effective people management skills. A good communicator at all levels of organization.

AREAS OF EXPOSURE

Process planning & Development

Identifying new projects and make appropriate planning for agreed date to customer.

Preparing APQP timeline and submit projects to customers.

Submitting PPAP documents to customer on time.

Preparing Process FMEA with better prevention and detection controls.

Preparing line SOP and stage drawings for regular SOP.

Introducing SMED concept in new products for easy change overs.

Providing lean setup through lean six sigma concept.

Proving all SPM’s through DOE.

Analyzing customer demand and provide line balancing.

Continuous Improvements

Daily management for Production, Quality, Safety and take corrective action to achieve exactness and retain the levels already achieved.

New cutting tool tryouts for the productivity and life improvements.

Cycle time reduction for existing setup, if the setup not meeting takt time.

CAREER GRAPH

Since July’06 Manager – Process planning & development, (Sholinghur, Chennai.)

ABI-Showatech India Ltd (Group of TVS).

Products Handled : Machining of bearing housing part in turbo charger.

Key Responsibilities:

Developing new projects and delivering on time to customers.

Preparing APQP timeline and submit projects to customers on time.

Cycle time reduction for existing setup, if the setup not meeting takt time.

Analyzing customer demand and provide line balancing.

Significant Highlights:

Major cost savings done in tool life improvement.

Cost savings done in packing area by developing new source.

Improved cutting tool life and improved productivity.

Went to ABI OMAN for completion of IATF audit.

Improved material handling and avoided customer complaints.

Awarded TPM excellence award in KK pillar activities.

Awarded for Lean six sigma black belt in TQMI.

Introduced quick change over through SMED concepts.

Sep’02 – Apr’03 Trainee – Production, (Mannur, Chennai.)

Delphi-TVS (Group of TVS).

Products Handled : Machining of Rotor for fuel injector.

EDUCATIONAL CREDENTIALS

M.B.A in Operations management in 2013 secured 1st class

Madras university (Distance Education)

B.E. Mechanical engg in 2006 secured 1st class with distinction

Anna University, (Sri Ram Engg college, Chennai.)

D.M.E in 2002 secured 1st class with distinction

DOTE, (Sri Nallalaghu polytechnic, Chennai.)

PERSONAL VITAE

Date of birth : 05th April, 1984

Father’s name : A.P.Babu

Adress : No.3/180,Kaviarasu kannadasan Nagar,

kodungaiyur,

Chennai – 600 118.

Phone : 044-********

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