Lean Six Sigma, Gd&T, S/Dfmea, Doe, 3D Modeling, Dvp&R, 5S, Kaizen

Anjalee Khalse

+1-484-***-**** ********@**********.***

https://www.linkedin.com/in/anjalee-khalse-3ab82749/ SUMMARY:

Self-motivated Industrial and Mechanical Engineer offering experience in Project Management (BIW, Chassis, CAB internal & external components), Process Improvement and New Product Introduction along with application of Quality Tools in automotive industry. TECHNICAL SKILLS:

Lean Six Sigma, GD&T, S/DFMEA, DoE, 3D Modeling, DVP&R, 5S, KAIZEN, Lean Manufacturing, Quality assurance, Pareto Charts, Fishbone Diagrams, Project Management, Gage R&R, Statistical Process Control (SPC), Engineering Change Notice. Softwares: Minitab, MS Office Suite (Project, Visio, Access, Word, Excel, PowerPoint), AutoCAD, SolidWorks, CATIA, CREO, PowerBI, SIMIO, Basic proficiency in AMPL, JIRA, VBA. Introduction to SAP, CAPA, APQP, PPAP

WORK EXPERIENCE:

Co-op/Intern CAB Project Management Office at Volvo Trucks North America. Greensboro, NC May’19 – Dec’19

Involved in Validation and Verification activity for prototype assembly to verify the early released designs.

Generated and maintained project schedule throughout the course of project execution utilizing Project Time Management

(PTM/MS Project) scheduling software detailed cost estimates.

Created the Bill of Materials containing 1100 CAB components for project builds using Engineering Database.

Performed Root Cause Analysis on design and manufacturing issues identified during builds.

Prepared graphical analysis (e.g. histograms, pareto) for 670 design and assembly issues in CAB Body in White (BIW), exterior and interior components in support of organizational KPIs.

Ensured design release maturity by reviewing 165 Design Change Notices for truck cab interior and exterior components.

Assisted Quality Managers in planning and execution of proactive Quality Tools like Design for Assembly (DFA), Design/System FMEA, Control Plans, PDCA activities as part of Quality Assurance Plan (QAP).

Maintained QDCF (Quality, Delivery, Cost, and Feature) documentation in Product change request using Pugh Matrix.

Worked in in-process and final inspection of parts, assemblies and materials for conformance to specifications using precision measuring instruments and devices (e.g. CMM, Pedal force sensor). Fabrication Lab Associate at Watson Fab Lab, Binghamton University Binghamton, New York Feb’19 – May’19

Conducted 5S methodology implantation in Welding, Machining, Metrology, and Wood-shop areas.

Analyzed facility use, accessibility by documenting daily work reports.

Recommended tagging and labeling standards for materials and tools to facilitate effective floor and motion control chains. Manufacturing Engineering Intern at NRB Bearings Pvt. Ltd. Aurangabad, India Jul’15 – Jun’16

Developed Current State Value Stream Map (VSM) for manufacturing operations to identify Non-value added tasks, total WIP, average lead-time & changeover time and implemented corrective actions to improve productivity.

Improved Overall Equipment Effectiveness (OEE) by reducing cycle times for grinding operations by 38%.

Performed Numerical analysis to calculate modified input parameters range and conducted Minitab calculations to determine process capability of developing model.

Designed experiments (DoE) in Minitab to build & test processes of 250+ different needle rollers to standardize operation.

Suggested mixed model manufacturing process to reduce number of stations from 16 to 13 using ‘Simio’ software. Assistant Professor (Mechanical Engineering) at Hi-Tech Institute of Technology Aurangabad, India Jul’17 – Jul’18

Conducted lectures/lab practical of courses like Computer Aided Design/Manufacturing (CAD/CAM), Production Planning and Control, Metallurgy and Materials.

Involved in activities like planning, evaluating and revise curricula, course content and material, and methods of instruction. Jr. Cad Engineer at CADD Centre Training Services Aurangabad, India Dec’16 – Mar’17

Supported engineers and estimators by turning idea sketches and material lists into shop drawings.

Facilitated 2D/3D design training for AutoCAD, CREO, SolidWorks, and CATIA to engineering students and industrial expertise. EDUCATION:

SUNY Binghamton University Binghamton, NY MS in Industrial & Systems Engineering CGPA: 3.77/4 Aug’18 - May’20 Government College of Engineering Aurangabad, India M.Eng in Production Engineering CGPA: 7.21/10 Aug’14 - Dec’16 Government College of Engineering Aurangabad, India BS in Mechanical Engineering CGPA: 6.91/10 Aug’10 -May’14 ACADEMIC PROJECTS:

Process Improvement at University Dining Service – Six Sigma Jan’19 - May’19

Analyzed and reduced the time required to serve the customers by redesigning the dish caddy.

Used Spaghetti diagram to optimize motions and internal logistics and recommended layout changes. Aggregate Planning for manufacturing of gardening equipment. Jan’19 - May’19

Developed an Aggregate Production Planning Model based on available number of inputs information such as workforce, production units, forecasted demands, etc. and used Excel solver to maximize the final profit.

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